2004 CHRYSLER VOYAGER Service Manual

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Page 1929 of 2585

CHRYSLER VOYAGER 2004 Service Manual (52)DETERMINING #4 THRUST PLATE THICKNESS / INPUT SHAFT END PLAY: (a) Select the thinnest #4 thrust plate thickness and install to input clutch assembly (Fig. 139). Use petrolatum to retain. (b) Insta

Page 1930 of 2585

CHRYSLER VOYAGER 2004 Service Manual NO. 4 THRUST PLATE CHART PART NUMBER THICKNESS4431665AB 1.60mm (0.063 in.) 3836237AB 1.73mm (0.068 in.) 4431666AB 1.80mm (0.071 in.) 3836238AB 1.96mm (0.077 in.) 4431667AB 2.03mm (0.080 in.) 3836239AB

Page 1931 of 2585

CHRYSLER VOYAGER 2004 Service Manual (57) Install oil pump assembly (Fig. 147). (58) Install oil pump-to-case bolts and torque to 27 N´m (20 ft. lbs.) (Fig. 148). (59) Install low/reverse accumulator (Fig. 149). (60) Install low/reverse

Page 1932 of 2585

CHRYSLER VOYAGER 2004 Service Manual (61) Install low/reverse accumulator snap ring (Fig. 151). NOTE: Depending on engine application, some accumulators will have two springs, and others will have one spring. The springs are color-coded

Page 1933 of 2585

CHRYSLER VOYAGER 2004 Service Manual (65) Install oil filter and new o-ring (Fig. 155). (66) Apply an 1/8º bead of MopartATF RTV (MS- GF41) to oil pan and immediately install to case (Fig. 156). (67) Install oil pan-to-case bolts and to

Page 1934 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION NOTE: If transaxle assembly has been replaced or overhauled (clutch and/or seal replacement), it is nec- essary to perfrom the TCM Quick Learn procedure. (Refer to 8 - ELECTRICAL/ELECTRON

Page 1935 of 2585

CHRYSLER VOYAGER 2004 Service Manual (13) Install left and right halfshaft assemblies. (Refer t o 3 - DIFFERENTIAL & DRIVELINE/HALF SHAFT - INSTALLATION) (14) Install front wheel/tire assemblies. (15) Lower vehicle. (16) Torque remaining

Page 1936 of 2585

CHRYSLER VOYAGER 2004 Service Manual SCHEMATICS AND DIAGRAMS 4XTE TRANSAXLE HYDRAULIC SCHEMATICS Park/Neutral (Speed Under 8 MPH) RS40TE AUTOMATIC TRANSAXLE21s-75 40TE AUTOMATIC TRANSAXLE (Continued)
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