2004 CHRYSLER VOYAGER Service Manual

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Page 1737 of 2585

CHRYSLER VOYAGER 2004 Service Manual (52) Using Tool L4407A, and button 6055, remove output gear from shaft (Fig. 69).(53) Remove output gear bearing shim (select) (Fig. 70). (54) Using setup as shown in (Fig. 71), remove output gear bea

Page 1738 of 2585

CHRYSLER VOYAGER 2004 Service Manual (55) Remove rear carrier assembly from transaxle (Fig. 72). (56) Remove rear carrier assembly bearing cone using setup shown in (Fig. 73).(57) Install low/reverse spring compressor tool as shown in (F

Page 1739 of 2585

CHRYSLER VOYAGER 2004 Service Manual (58) Compress low/reverse piston return spring and remove snap ring (Fig. 76). (59) Remove low/reverse spring compressor tool and low reverse piston return spring (Fig. 77).(60) Using a suitable punch

Page 1740 of 2585

CHRYSLER VOYAGER 2004 Service Manual (62) Inspect guide bracket components for exces- sive wear and replace if necessary (Fig. 80). (63) Remove low/reverse clutch piston (Fig. 81).(64) Remove low/reverse piston retainer-to-case screws (F

Page 1741 of 2585

CHRYSLER VOYAGER 2004 Service Manual (66) Remove low/reverse piston retainer-to-case gasket (Fig. 84). (67) Using a hammer and suitable drift, drive out inner output bearing cup (Fig. 85).(68) Using tool 6062, remove outer output bearing

Page 1742 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Install low/reverse piston retainer gasket (Fig. 88). Make sure gasket holes line up with case. (3) Install low/reverse piston retainer (Fig. 89).(4) Install low/reverse piston retainer-to-case bo

Page 1743 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Assemble park guide bracket assembly (Fig. 93) (Fig. 92).(7) Install guide bracket into position and insert pivot shaft (Fig. 94). (8) Install anchor shaft and plug (Fig. 95). Make sure guide brac

Page 1744 of 2585

CHRYSLER VOYAGER 2004 Service Manual (9) Install low/reverse piston return spring (Fig. 96). (10) Install low/reverse spring compressor into position (Fig. 97). Compress low/reverse piston and install snap ring as shown in (Fig. 98).(11)
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