2004 CHRYSLER VOYAGER Service Manual

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Page 1801 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Pour four quarts of MopartATF+4 (Automatic Transmission Fluid) through the dipstick opening. (7) Start engine and allow to idle for at least one minute. Then, with parking and service brakes appli

Page 1802 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION (1) Fish gear shift cable dash panel opening into engine compartment and secure grommet (Fig. 218). (2) Install gear shift cable through column bracket (Fig. 219) until audible ªclickº

Page 1803 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Install knee bolster (Fig. 220). (5) Install instrument panel lower silencer (Fig. 221). (6) Install gear shift cable to transaxle upper mount bracket (Fig. 222). An audible ªclickº should be he

Page 1804 of 2585

CHRYSLER VOYAGER 2004 Service Manual ADJUSTMENT (1) Park the vehicle on level ground and set the parking brake. (2) Place the gearshift lever in gated park (P) and remove ignition key. (3) Loosen the cable adjustment screw at the transax

Page 1805 of 2585

CHRYSLER VOYAGER 2004 Service Manual INPUT CLUTCH ASSEMBLY DISASSEMBLY (1) Mount input clutch assembly to Input Clutch Pressure Fixture (Tool 8391). (2) Tap down reverse clutch reaction plate to release pressure from snap ring (Fig. 225)

Page 1806 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 228 Reverse Clutch Assembly 1 - SNAP RING 2 - REACTION PLATE 3 - CLUTCH DISC (2)4 - CLUTCH PLATE (1) 5 - INPUT CLUTCH ASSEMBLY RS41TE AUTOMATIC TRANSAXLE21 - 209 INPUT CLUTCH ASSEMBLY (Continued)

Page 1807 of 2585

CHRYSLER VOYAGER 2004 Service Manual (10) Remove and inspect OD and UD Shafts, as well as #3 thrust washer and plate, and #2 needle bearing (Fig. 230). (11) Remove the OD/UD reaction plate tapered snap ring, reaction plate, and first fri

Page 1808 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 230 Overdrive/Underdrive Shafts 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS) 3 - #3 THRUST WASHER (5 TABS)4 - UNDERDRIVE SHAFT 5 - #2 NEEDLE BEARING (3 TABS) 6 - INPUT CLUTCH ASSEMBLY RS41TE
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