2004 CHRYSLER VOYAGER Service Manual

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Page 2041 of 2585

CHRYSLER VOYAGER 2004 Service Manual (52) Remove output gear bearing shim (select) (Fig. 54). (53) Using setup as shown in (Fig. 55), remove output gear bearing cone. (54) Remove rear carrier assembly from transaxle (Fig. 56). (55) Remov

Page 2042 of 2585

CHRYSLER VOYAGER 2004 Service Manual (56) Install low/reverse spring compressor tool as shown in (Fig. 58) (Fig. 59). (57) Compress low/reverse piston return spring and remove snap ring (Fig. 60). (58) Remove low/reverse spring compresso

Page 2043 of 2585

CHRYSLER VOYAGER 2004 Service Manual (59) Using a suitable punch , drive out park guide bracket pivot shaft plug (Fig. 62). (60) Using ordinary pliers, remove pivot shaft and guide bracket assembly (Fig. 63). (61) Inspect guide bracket c

Page 2044 of 2585

CHRYSLER VOYAGER 2004 Service Manual (63) Remove low/reverse piston retainer-to-case screws (Fig. 66). (64) Remove low/reverse piston retainer (Fig. 67). (65) Remove low/reverse piston retainer-to-case gasket (Fig. 68). (66) Using a hamm

Page 2045 of 2585

CHRYSLER VOYAGER 2004 Service Manual (67) Using tool 6062, remove outer output bearing cup (Fig. 70). ASSEMBLY CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valv

Page 2046 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Install low/reverse piston retainer-to-case bolts (Fig. 74) and torque to 5 N´m (45 in. lbs.). NOTE: The Low/Reverse Clutch Piston has bonded seals which are not individually serviceable. Seal re

Page 2047 of 2585

CHRYSLER VOYAGER 2004 Service Manual (7) Install guide bracket into position and insert pivot shaft (Fig. 78). (8) Install anchor shaft and plug (Fig. 79). Make sure guide bracket and split sleeve are in contact with the rear of the tran

Page 2048 of 2585

CHRYSLER VOYAGER 2004 Service Manual (11) Install rear carrier bearing cone using Tool 6053 (Fig. 83). (12) Install rear carrier assembly to transaxle case (Fig. 84). (13) Install output gear bearing cone using Tool 5052 (Fig. 85). Fig.
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