2004 CHRYSLER VOYAGER Service Manual

spare tire location transmission brake pads remote control service indicator torque

Page 2545 of 2585

CHRYSLER VOYAGER 2004 Service Manual ALIGNMENT - STANDARD PROCEDURE,
FRONT WIPER ARM...................8R-8
ALIGNMENT - STANDARD PROCEDURE,
HEADLAMP UNIT.....................8L-13
ALIGNMENT - STANDARD PROCEDURE,
WHEEL....................

ALIGNMENT - STANDARD PROCEDURE,
FRONT WIPER ARM...................8R-8
ALIGNMENT - STANDARD PROCEDURE,
HEADLAMP UNIT.....................8L-13
ALIGNMENT - STANDARD PROCEDURE,
WHEEL.............................2-52
ALIGNMENT, SPECIFICATIONS - WHEEL....2-56
ALUMINUM WHEEL CARE - CLEANING . . . 22-18
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-11
AMBIENT TEMP SENSOR - OPERATION . . 8M-11
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............8M-12
AMBIENT TEMPERATURE SENSOR
CIRCUIT - DIAGNOSIS AND TESTING....8M-12
AN AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER...........8O-3
ANCHOR - DESCRIPTION, CHILD
RESTRAINT..........................8O-4
ANCHOR - OPERATION, CHILD
RESTRAINT..........................8O-4
ANTENNA - EXPORT - DESCRIPTION,
QUARTER GLASS INTEGRAL............8A-9
ANTENNA - EXPORT - DIAGNOSIS AND
TESTING, QUARTER GLASS INTEGRAL....8A-9
ANTENNA - EXPORT - OPERATION,
QUARTER GLASS INTEGRAL............8A-9
ANTENNA BODY AND CABLE -
DESCRIPTION........................8A-4
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-4
ANTENNA BODY AND CABLE -
INSTALLATION.......................8A-6
ANTENNA BODY AND CABLE -
OPERATION..........................8A-4
ANTENNA BODY AND CABLE - REMOVAL . . 8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-9
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-8
ANTENNA MODULE - EXPORT -
DESCRIPTION........................8A-6
ANTENNA MODULE - EXPORT -
DIAGNOSIS AND TESTING..............8A-7
ANTENNA MODULE - EXPORT -
INSTALLATION.......................8A-7
ANTENNA MODULE - EXPORT -
OPERATION..........................8A-6
ANTENNA MODULE - EXPORT -
REMOVAL...........................8A-7
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER........................8E-5
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER........................8E-6
ANTILOCK BRAKE - OPERATION,
CONTROLLER........................8E-5
ANTILOCK BRAKE - REMOVAL,
CONTROLLER........................8E-6
ANTILOCK BRAKE SYSTEM -
DESCRIPTION........................5-75
ANTILOCK BRAKE SYSTEM - OPERATION . . 5-76
ANTILOCK BRAKE SYSTEM BLEEDING -
STANDARD PROCEDURE................5-78
ANTILOCK BRAKE SYSTEM (EXPORT) -
DESCRIPTION........................5-75
A-PILLAR LOWER EXTENSION TRIM -
INSTALLATION.......................23-74
A-PILLAR LOWER EXTENSION TRIM -
REMOVAL..........................23-74
A-PILLAR TRIM - INSTALLATION........23-74
A-PILLAR TRIM - REMOVAL............23-74
A-PILLAR-HEADER, OR B-PILLAR -
INSTALLATION.......................23-17
A-PILLAR-HEADER, OR B-PILLAR -
REMOVAL
..........................23-17
APPLIQUE - INSTALLATION
.............23-14
APPLIQUE - REMOVAL
................23-14
ARM - DESCRIPTION, LOWER CONTROL
. . . 2-12
ARM - INSPECTION, LOWER CONTROL
....2-14
ARM - INSTALLATION, LOWER CONTROL
. . 2-16
ARM - INSTALLATION, REAR WIPER
.....8R-10
ARM - INSTALLATION, TORQUE
..........3-44
ARM - OPERATION, LOWER CONTROL
.....2-12
ARM - REMOVAL, LOWER CONTROL
......2-12
ARM - REMOVAL, REAR WIPER
.........8R-10
ARM - REMOVAL, TORQUE
..............3-44
ARM ALIGNMENT - STANDARD
PROCEDURE, FRONT WIPER
............8R-8ARM (REAR BUSHING - HYDRO) -
ASSEMBLY, LOWER CONTROL...........2-14
ARM (REAR BUSHING - HYDRO) -
DISASSEMBLY, LOWER CONTROL........2-14
ARM (REAR BUSHING - STANDARD) -
ASSEMBLY, LOWER CONTROL...........2-14
ARM (REAR BUSHING - STANDARD) -
DISASSEMBLY, LOWER CONTROL........2-13
ARMREST - INSTALLATION.............23-91
ARMREST - REMOVAL................23-91
ARMS - DESCRIPTION, ROCKER....9-109,9s-26
ARMS - INSPECTION, ROCKER...........9-35
ARMS - INSTALLATION, FRONT WIPER....8R-9
ARMS - INSTALLATION, ROCKER.........9-35
ARMS - OPERATION, ROCKER.....9-109,9s-26
ARMS - REMOVAL, FRONT WIPER........8R-9
ARMS - REMOVAL, ROCKER.............9-34
ARMS AND SHAFT - ASSEMBLY,
ROCKER.......................9-109,9s-27
ARMS AND SHAFT - DISASSEMBLY,
ROCKER.......................9-109,9s-27
ARMS AND SHAFT - INSTALLATION,
ROCKER.......................9-110,9s-28
ARMS AND SHAFT - REMOVAL, ROCKER . 9-109,
9s-27
ASSIST HANDLE - INSTALLATION........23-74
ASSIST HANDLE - REMOVAL...........23-74
ASSIST STRAP - INSTALLATION, FRONT
SEATBACK..........................23-92
ASSIST STRAP - REMOVAL, FRONT
SEATBACK..........................23-92
ATC - OPERATION, THREE ZONE.........24-5
ATTACHED - INSTALLATION, EXTERIOR
NAME PLATES - ADHESIVE.............23-51
ATTACHED - INSTALLATION, EXTERIOR
NAME PLATES - TAPE.................23-51
ATTACHED - REMOVAL, EXTERIOR NAME
PLATES - ADHESIVE..................23-51
ATTACHED - REMOVAL, EXTERIOR NAME
PLATES - TAPE ......................23-51
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO/VIDEO - DESCRIPTION...........8A-1
AUDIO/VIDEO - OPERATION.............8A-2
AUTO SHUT DOWN RELAY -
DESCRIPTION.........................8I-3
AUTO SHUT DOWN RELAY - OPERATION . . . 8I-3
AUTOMATIC ADJUSTER - DIAGNOSIS
AND TESTING, DRUM BRAKE.......5-13,5s-13
AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING BRAKE.................5-58,5s-61
AUTOMATIC ADJUSTER TENSION RESET
- STANDARD PROCEDURE, PARKING
BRAKE.........................5-59,5s-61
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-47
AUTOMATIC DAY / NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-47
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-47
AUTOMATIC TEMPERATURE CONTROL
(ATC) - INSTALLATION................24-29
AUTOMATIC TEMPERATURE CONTROL
(ATC) - REMOVAL....................24-28
AUTOMATIC TEMPERATURE CONTROL
SYSTEM - OPERATION
...............24-112
AUTOMATIC THREE ZONE -
DESCRIPTION
........................24-3
AUTOMATIC TRANSAXLE - ASSEMBLY,
41TE
............................21s-184
AUTOMATIC TRANSAXLE -
DESCRIPTION, 40TE
.................21s-25
AUTOMATIC TRANSAXLE -
DESCRIPTION, 41TE
.................21-117
AUTOMATIC TRANSAXLE -
DISASSEMBLY, 41TE
................21s-166
AUTOMATIC TRANSAXLE - OPERATION,
40TE
.............................21s-27
AUTOMATIC TRANSAXLE - OPERATION,
41TE
.............................21-119
AUTOMATIC TRANSAXLE, SPECIAL
TOOLS - 41TE
......................21-183
AUTOMATIC/MANUAL TRANSAXLE FLUID
- DESCRIPTION
........................0-4
AUTOSTICK SWITCH - DESCRIPTION
....21-189
AUTOSTICK SWITCH - OPERATION
......21-189
AWD - INSTALLATION
..................2-45AWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-80
AWD - INSTALLATION, SPRING..........2-39
AWD - REMOVAL.....................2-45
AWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-80
AWD - REMOVAL, SPRING..............2-38
AWD, HEAVY DUTY, CARGO -
INSTALLATION........................2-36
AWD, HEAVY DUTY, CARGO - REMOVAL . . . 2-36
AWD POWER TRANSFER UNIT FLUID -
DESCRIPTION.........................0-6
AWD REAR DRIVELINE MODULE FLUIDS
- DESCRIPTION........................0-6
AXLE SEALS - INSTALLATION...........21-61
AXLE SEALS - REMOVAL..............21-61
B OR C-PILLAR - INSTALLATION, SEAT
BELT HEIGHT ADJUSTER..............8O-13
B OR C-PILLAR - REMOVAL, SEAT BELT
HEIGHT ADJUSTER...................8O-13
BACK - INSTALLATION, BENCH SEAT....23-103
BACK - INSTALLATION, FRONT SEAT.....23-92
BACK - QUAD BUCKET - INSTALLATION,
BUCKET SEAT.......................23-99
BACK - QUAD BUCKET - REMOVAL,
BUCKET SEAT.......................23-98
BACK - REMOVAL, BENCH SEAT........23-103
BACK - REMOVAL, FRONT SEAT.........23-92
BACK COVER - INSTALLATION, BENCH
SEAT .............................23-103
BACK COVER - REMOVAL, BENCH SEAT . . 23-103
BACK HINGE - REMOVAL, BENCH SEAT . . 23-102
BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH - INSTALLATION,
SEAT .............................23-101
BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH - REMOVAL, SEAT . . 23-101
BACKING PLATE - INSTALLATION,
STEERING COLUMN COVER............23-70
BACKING PLATE - REMOVAL, STEERING
COLUMN COVER.....................23-70
BACK-UP LAMP SWITCH -
INSTALLATION.......................21-62
BACK-UP LAMP SWITCH - REMOVAL.....21-62
BAG RETAINER - INSTALLATION,
PLASTIC GROCERY..................23-105
BAG RETAINER - REMOVAL, PLASTIC
GROCERY.........................23-104
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-5
BALANCE SHAFTS AND CARRIER
ASSEMBLY - DESCRIPTION.............9-69
BALANCE SHAFTS AND CARRIER
ASSEMBLY - INSTALLATION.............9-72
BALANCE SHAFTS AND CARRIER
ASSEMBLY - OPERATION...............9-69
BALANCE SHAFTS AND CARRIER
ASSEMBLY - REMOVAL.................9-69
BALL BEARING - INSTALLATION, END
COVER.............................21-10
BALL BEARING - REMOVAL, END COVER . . . 21-9
BALL JOINT - DESCRIPTION, LOWER......2-10
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - OPERATION, LOWER.......2-10
BAR - DESCRIPTION, STABILIZER....2-16,2-45
BAR - DESCRIPTION, TRACK............2-46
BAR - INSPECTION, STABILIZER..........2-18
BAR - INSTALLATION, STABILIZER........2-18
BAR - INSTALLATION, TRACK
............2-46
BAR - OPERATION, STABILIZER
......2-17,2-45
BAR - OPERATION, TRACK
..............2-46
BAR - REMOVAL, STABILIZER
...........2-17
BAR - REMOVAL, TRACK
...............2-46
BAR CUSHION - INSTALLATION,
STABILIZER
...........................2-4
BAR CUSHION - REMOVAL, STABILIZER
....2-4
BASE BRAKE BLEEDING - STANDARD
PROCEDURE
......................5-7,5s-7
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING
.........................5-4,5s-4
BASE BRAKE SYSTEM, SPECIAL TOOLS
. . . 5-10,
5s-9
BASE BRAKES - DESCRIPTION
........5-3,5s-3
BASE BRAKES - OPERATION
..........5-3,5s-3
BASE BRAKES (EXPORT) - DESCRIPTION
. . . 5-3,
5s-3
2 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2546 of 2585

CHRYSLER VOYAGER 2004 Service Manual BASE COAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-85
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-9
BATTERY - OPERATION.................8F-9
BATTERY

BASE COAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-85
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-9
BATTERY - OPERATION.................8F-9
BATTERY - REMOVAL............8F-14,8F-15
BATTERY - SPECIFICATIONS.............8N-5
BATTERY CABLE - DIAGNOSIS AND
TESTING...........................8F-16
BATTERY CABLES - DESCRIPTION.......8F-16
BATTERY CABLES - INSTALLATION.......8F-18
BATTERY CABLES - OPERATION.........8F-16
BATTERY CABLES - REMOVAL..........8F-18
BATTERY CHARGING - STANDARD
PROCEDURE, CONVENTIONAL..........8F-11
BATTERY CHARGING - STANDARD
PROCEDURE, SPIRAL PLATE............8F-10
BATTERY ELECTROLYTE LEVEL -
STANDARD PROCEDURE, CHECKING.....8F-14
BATTERY HOLDDOWN - DESCRIPTION....8F-15
BATTERY HOLDDOWN - INSTALLATION . . . 8F-16
BATTERY HOLDDOWN - OPERATION.....8F-15
BATTERY HOLDDOWN - REMOVAL . . 8F-15,8F-16
BATTERY REPLACEMENT - STANDARD
PROCEDURE....................8N-42,8N-5
BATTERY, SPECIFICATIONS.............8N-43
BATTERY SYSTEM - CLEANING.......8F-4,8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.....8F-5,8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-23
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-23
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-23
BATTERY TEMPERATURE SENSOR -
SPECIFICATIONS.....................8F-22
BATTERY TRAY - DESCRIPTION.........8F-18
BATTERY TRAY - INSTALLATION.........8F-19
BATTERY TRAY - OPERATION......8F-18,8F-19
BATTERY TRAY - REMOVAL............8F-19
BEARING - DESCRIPTION, HUB.......2-30,2-4
BEARING - DIAGNOSIS AND TESTING,
HUB.............................2-31,2-5
BEARING - INSTALLATION, CLUTCH
RELEASE LEVER.......................6-7
BEARING - INSTALLATION, END COVER
BALL..............................21-10
BEARING - INSTALLATION, HUB.......2-33,2-6
BEARING - OPERATION, HUB.........2-30,2-4
BEARING - REMOVAL, CLUTCH RELEASE
LEVER...............................6-6
BEARING - REMOVAL, END COVER BALL . . . 21-9
BEARING - REMOVAL, HUB..........2-31,2-5
BEARING CLEARANCE - STANDARD
PROCEDURE, MEASURING
CONNECTING ROD...................9-120
BEARING CLEARANCE USING
PLASTIGAGE - STANDARD
PROCEDURE, MEASURING..........9-12,9-84
BEARING FITTING - STANDARD
PROCEDURE, MAIN...................9-123
BEARING PRELOAD - ADJUSTMENT,
DIFFERENTIAL......................21-199
BEARING PRELOAD MEASUREMENT
AND ADJUSTMENT, ADJUSTMENTS -
DIFFERENTIAL.....................21s-100
BEARINGS - INSTALLATION,
CRANKSHAFT MAIN..................9-124
BEARINGS - REMOVAL, CRANKSHAFT
MAIN..............................9-124
BEARINGS (IN BLOCK) - DESCRIPTION,
CAMSHAFT.........................9-115
BEARINGS (IN BLOCK) - INSPECTION,
CAMSHAFT
.........................9-115
BEARINGS (IN BLOCK) - INSTALLATION,
CAMSHAFT
.........................9-115
BEARINGS (IN BLOCK) - OPERATION,
CAMSHAFT
.........................9-115
BEARINGS (IN BLOCK) - REMOVAL,
CAMSHAFT
.........................9-115
BELLCRANK - INSTALLATION
...........23-35BELLCRANK - REMOVAL...............23-35
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE.....................7-7
BELT - INSTALLATION, TIMING...........9-65
BELT - REMOVAL, TIMING..............9-63
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - INSTALLATION, SEAT......8O-14
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - REMOVAL, SEAT..........8O-14
BELT & RETRACTOR - OUTBOARD -
FRONT - INSTALLATION, SEAT..........8O-14
BELT & RETRACTOR - OUTBOARD -
FRONT - REMOVAL, SEAT..............8O-14
BELT & RETRACTOR - SECOND ROW -
LEFT OUTBOARD - INSTALLATION,
SEAT ..............................8O-17
BELT & RETRACTOR - SECOND ROW -
LEFT OUTBOARD - REMOVAL, SEAT.....8O-17
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD - INSTALLATION,
SEAT ..............................8O-15
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD - REMOVAL, SEAT....8O-15
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR HVAC -
LWB - INSTALLATION, SEAT............8O-16
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR HVAC -
LWB - REMOVAL, SEAT...............8O-16
BELT BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT.................8O-13
BELT BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT.....................8O-13
BELT BUCKLE - FIRST ROW INBOARD -
QUAD BUCKET - INSTALLATION, SEAT....8O-12
BELT BUCKLE - FIRST ROW INBOARD -
QUAD BUCKET - REMOVAL, SEAT.......8O-12
BELT BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT.................8O-12
BELT BUCKLE - FRONT INBOARD -
REMOVAL, SEAT.....................8O-12
BELT BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT ..............................8O-15
BELT BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT . . . 8O-15
BELT BUCKLE - SECOND ROW INBOARD
- 50/50 BENCH - INSTALLATION, SEAT . . . 8O-13
BELT BUCKLE - SECOND ROW INBOARD
- 50/50 BENCH - REMOVAL, SEAT.......8O-13
BELT COVER(S) - INSTALLATION,
TIMING.............................9-62
BELT COVER(S) - REMOVAL, TIMING......9-61
BELT HEIGHT ADJUSTER-BOR
C-PILLAR - INSTALLATION, SEAT........8O-13
BELT HEIGHT ADJUSTER-BOR
C-PILLAR - REMOVAL, SEAT...........8O-13
BELT HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT.................8O-14
BELT HEIGHT ADJUSTER KNOB -
REMOVAL, SEAT.....................8O-14
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER.......................23-115
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER......................23-113
BELT MOLDING - REMOVAL, FRONT
DOOR INNER.......................23-115
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER......................23-113
BELT TENSION - STANDARD
PROCEDURE, CHECKING POWER
STEERING............................7-8
BELT TENSION, SPECIFICATIONS -
ACCESSORY DRIVE.....................7-5
BELT TENSIONER - 2.4L - INSTALLATION . . 7-10
BELT TENSIONER - 2.4L - REMOVAL......7-10
BELT TENSIONER - 3.3/3.8L -
INSTALLATION........................7-12
BELT TENSIONER - 3.3/3.8L - REMOVAL . . . 7-12
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-17
BELT TENSIONER - OPERATION, SEAT....8O-17
BELT TENSIONER & PULLEY -
INSTALLATION, TIMING
.................9-69
BELT TENSIONER & PULLEY -
REMOVAL, TIMING
....................9-68
BELTS - 2.4L - ADJUSTMENTS, DRIVE
.....7-10
BELTS - 2.4L - CLEANING, DRIVE
..........7-9
BELTS - 2.4L - INSPECTION, DRIVE
........7-9BELTS - 2.4L - INSTALLATION, DRIVE.....7-10
BELTS - 2.4L - REMOVAL, DRIVE..........7-8
BELTS - 3.3/3.8L - CLEANING, DRIVE......7-11
BELTS - 3.3/3.8L - INSPECTION, DRIVE....7-11
BELTS - 3.3/3.8L - INSTALLATION, DRIVE . . 7-12
BELTS - 3.3/3.8L - REMOVAL, DRIVE......7-11
BENCH - INSTALLATION, SEAT BACK
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT.............................23-101
BENCH - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW................8O-13
BENCH - INSTALLATION, SEAT BELT
BUCKLE - SECOND ROW - THREE
PASSENGER........................8O-15
BENCH - INSTALLATION, SEAT BELT
BUCKLE - SECOND ROW INBOARD -
50/50..............................8O-13
BENCH - INSTALLATION, SEAT CUSHION
COVER - QUAD BUCKET, 50/50 SPLIT . . . 23-100
BENCH - REMOVAL, SEAT BACK HINGE
COVERS - QUAD BUCKET, 50/50 SPLIT . . 23-101
BENCH - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW.......................8O-13
BENCH - REMOVAL, SEAT BELT BUCKLE
- SECOND ROW - THREE PASSENGER....8O-15
BENCH - REMOVAL, SEAT BELT BUCKLE
- SECOND ROW INBOARD - 50/50.......8O-13
BENCH - REMOVAL, SEAT CUSHION
COVER - QUAD BUCKET, 50/50 SPLIT . . . 23-100
BENCH SEAT - REMOVAL, CHILD SEAT
MODULE...........................23-87
BENCH SEAT BACK - INSTALLATION.....23-103
BENCH SEAT BACK - REMOVAL........23-103
BENCH SEAT BACK COVER -
INSTALLATION......................23-103
BENCH SEAT BACK COVER - REMOVAL . . 23-103
BENCH SEAT BACK HINGE - REMOVAL . . 23-102
BENCH SEAT RISER - 50/50 SPLIT -
INSTALLATION......................23-100
BENCH SEAT RISER - 50/50 SPLIT -
REMOVAL.........................23-100
BENCH SEAT RISER - SECOND ROW -
INSTALLATION......................23-101
BENCH SEAT RISER - SECOND ROW -
REMOVAL.........................23-101
BENCH SEAT RISER - THIRD ROW -
INSTALLATION......................23-101
BENCH SEAT RISER - THIRD ROW -
REMOVAL.........................23-101
BENCH SEAT TRACK - INSTALLATION . . . 23-104
BENCH SEAT TRACK - REMOVAL.......23-104
BENCH SEATBACK PANEL -
INSTALLATION.......................23-99
BENCH SEATBACK PANEL - REMOVAL....23-99
BEZEL - INSTALLATION, CLUSTER.......23-63
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-68
BEZEL - INSTALLATION, SLIDING DOOR
STOP BUMPER......................23-25
BEZEL - REMOVAL, CLUSTER...........23-63
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-68
BEZEL - REMOVAL, SLIDING DOOR
STOP BUMPER......................23-25
BEZEL OUTLETS - INSTALLATION,
CENTER............................24-45
BEZEL OUTLETS - REMOVAL, CENTER
....24-44
BI-DIRECTIONAL OVERRUNNING
CLUTCH - DESCRIPTION
................3-34
BI-DIRECTIONAL OVERRUNNING
CLUTCH - OPERATION
.................3-36
BIN - INSTALLATION, UNDER SEAT
STORAGE
..........................23-105
BIN - REMOVAL, UNDER SEAT STORAGE
. 23-105
BIN GUIDE - INSTALLATION, UNDER
SEAT STORAGE
.....................23-105
BIN GUIDE - REMOVAL, UNDER SEAT
STORAGE
..........................23-105
BIN LOCK/LATCH - INSTALLATION,
UNDER SEAT STORAGE
...............23-105
BIN LOCK/LATCH - REMOVAL, UNDER
SEAT STORAGE
.....................23-105
BLADES - CLEANING, WIPER
...........8R-14
BLADES - INSTALLATION, WIPER
........8R-14
BLADES - REMOVAL, WIPER
...........8R-14
BLEEDING - STANDARD PROCEDURE,
ANTILOCK BRAKE SYSTEM
..............5-78
RSINDEX3
Description Group-Page Description Group-Page Description Group-Page

Page 2547 of 2585

CHRYSLER VOYAGER 2004 Service Manual BLEEDING - STANDARD PROCEDURE,
BASE BRAKE......................5-7,5s-7
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...............5-35,5s-34
BLEND DOOR ACTUATOR -
DESCRIPTION..................24-23

BLEEDING - STANDARD PROCEDURE,
BASE BRAKE......................5-7,5s-7
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...............5-35,5s-34
BLEND DOOR ACTUATOR -
DESCRIPTION..................24-23,24-35
BLEND DOOR ACTUATOR -
INSTALLATION..................24-23,24-36
BLEND DOOR ACTUATOR - OPERATION . . 24-23,
24-35
BLEND DOOR ACTUATOR - REMOVAL....24-23,
24-36
BLOCK - CLEANING, ENGINE.......9-112,9-36
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR...................24-26
BLOCK - DESCRIPTION, ENGINE.....9-112,9-35
BLOCK - DESCRIPTION, NON-ABS
JUNCTION......................5-33,5s-32
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-26
BLOCK - DIAGNOSIS AND TESTING,
REAR BLOWER MOTOR RESISTOR......24-38
BLOCK - INSPECTION, ENGINE......9-112,9-36
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-27
BLOCK - INSTALLATION, NON-ABS
JUNCTION......................5-33,5s-32
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-26
BLOCK - OPERATION, NON-ABS
JUNCTION......................5-33,5s-32
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR...........................24-26
BLOCK - REMOVAL, NON-ABS JUNCTION . . 5-33,
5s-32
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-20
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-20
BLOCK HEATER - OPERATION, ENGINE....7-20
BLOCK HEATER - REMOVAL, ENGINE......7-20
BLOCK HEATER TESTING - DIAGNOSIS
AND TESTING, ENGINE.................7-20
BLOCKER LATCH - INSTALLATION, FUEL
FILL DOOR.........................23-53
BLOCKER LATCH - REMOVAL, FUEL FILL
DOOR.............................23-53
BLOCKER LATCH STRIKER -
INSTALLATION, FUEL FILL DOOR........23-53
BLOCKER LATCH STRIKER - REMOVAL,
FUEL FILL DOOR.....................23-53
BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL FILL DOOR........23-54
BLOCKER LOCKOUT LINK - REMOVAL,
FUEL FILL DOOR.....................23-53
BLOWER MOTOR - DESCRIPTION . . 24-46,24-57
BLOWER MOTOR - DESCRIPTION,
POWER MODULE....................24-31
BLOWER MOTOR - DESCRIPTION,
POWER MODULE - REAR..............24-41
BLOWER MOTOR - DIAGNOSIS AND
TESTING...........................24-47
BLOWER MOTOR - DIAGNOSIS AND
TESTING, REAR......................24-58
BLOWER MOTOR - INSTALLATION . . 24-49,24-58
BLOWER MOTOR - INSTALLATION,
POWER MODULE....................24-32
BLOWER MOTOR - INSTALLATION,
POWER MODULE - REAR..............24-42
BLOWER MOTOR - OPERATION....24-46,24-57
BLOWER MOTOR - OPERATION, POWER
MODULE...........................24-31
BLOWER MOTOR - OPERATION, POWER
MODULE - REAR.....................24-41
BLOWER MOTOR - REMOVAL......24-47,24-58
BLOWER MOTOR - REMOVAL, POWER
MODULE...........................24-31
BLOWER MOTOR - REMOVAL, POWER
MODULE - REAR.....................24-41
BLOWER MOTOR RELAY - DESCRIPTION
. 24-24,
24-37
BLOWER MOTOR RELAY -
INSTALLATION
..................24-25,24-38
BLOWER MOTOR RELAY - OPERATION
. . . 24-24,
24-37
BLOWER MOTOR RELAY - REMOVAL
....24-25,
24-38
BLOWER MOTOR RESISTOR -
DESCRIPTION
.......................24-38BLOWER MOTOR RESISTOR -
INSTALLATION.......................24-39
BLOWER MOTOR RESISTOR -
OPERATION.........................24-38
BLOWER MOTOR RESISTOR - REMOVAL . . 24-39
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-26
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-26
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING, REAR........24-38
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-27
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-26
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-26
BODY - ASSEMBLY, VALVE.....21-257,21s-159,
21s-212
BODY - DESCRIPTION, THROTTLE.......14-35
BODY - DESCRIPTION, VALVE . . . 21-250,21s-152
BODY - DISASSEMBLY, VALVE . . 21-252,21s-155,
21s-208
BODY - INSTALLATION, THROTTLE.......14-35
BODY - INSTALLATION, VALVE . . 21-262,21s-164,
21s-217
BODY - OPERATION, THROTTLE.........14-35
BODY - OPERATION, VALVE....21-250,21s-152
BODY - REMOVAL, THROTTLE..........14-35
BODY - REMOVAL, VALVE.....21-251,21s-153,
21s-206
BODY AND CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA...................8A-4
BODY AND CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY AND CABLE - OPERATION,
ANTENNA...........................8A-4
BODY AND CABLE - REMOVAL,
ANTENNA...........................8A-5
BODY CODE PLATE - DESCRIPTION.....Intro.-1
BODY CONTROL MODULE -
DESCRIPTION........................8s-1
BODY CONTROL MODULE -
DESCRIPTION........................8E-3
BODY CONTROL MODULE -
INSTALLATION........................8s-3
BODY CONTROL MODULE -
INSTALLATION........................8E-5
BODY CONTROL MODULE - OPERATION . . . 8s-1
BODY CONTROL MODULE - OPERATION . . . 8E-3
BODY CONTROL MODULE - REMOVAL.....8s-3
BODY CONTROL MODULE - REMOVAL.....8E-4
BODY LUBRICATION, SPECIFICATIONS....23-12
BODY OPENING DIMENSIONS -
SPECIFICATIONS....................23-127
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BODY SEALING LOCATIONS -
SPECIFICATIONS....................23-130
BODY SIDE MOLDINGS - INSTALLATION . . 23-46
BODY SIDE MOLDINGS - REMOVAL......23-45
BODY, SPECIAL TOOLS................23-13
BOLSTER - INSTALLATION, QUARTER
TRIM..............................23-79
BOLSTER - REMOVAL, QUARTER TRIM . . . 23-79
BOOSTER - DESCRIPTION, POWER
BRAKE.........................5-40,5s-43
BOOSTER - DIAGNOSIS AND TESTING,
POWER BRAKE..................5-41,5s-44
BOOSTER - OPERATION, POWER BRAKE . . 5-41,
5s-44
BOOT - INNER - INSTALLATION, CV........3-6
BOOT - INNER - REMOVAL, CV...........3-6
BOOT - INNER/OUTER - INSTALLATION,
CV .................................3-17
BOOT - INNER/OUTER - REMOVAL, CV....3-15
BOOT - INSTALLATION, GEARSHIFT......21-73
BOOT - OUTER - INSTALLATION, CV......3-10
BOOT - OUTER - REMOVAL, CV..........3-10
BOOT - REMOVAL, GEARSHIFT
..........21-72
BORE FITTING - STANDARD
PROCEDURE, PISTON TO CYLINDER
......9-42
BORE HONING - STANDARD
PROCEDURE, CYLINDER
...........9-112,9-35
BOX - INSTALLATION, GLOVE
...........23-64
BOX - REMOVAL, GLOVE
..............23-64BOX LAMP SWITCH - INSTALLATION,
GLOVE.............................8L-22
BOX LAMP SWITCH - REMOVAL, GLOVE . . 8L-22
BOX LATCH - INSTALLATION, GLOVE.....23-64
BOX LATCH - REMOVAL, GLOVE.........23-64
BOX LATCH STRIKER - INSTALLATION,
GLOVE.............................23-64
BOX LATCH STRIKER - REMOVAL,
GLOVE.............................23-64
B-PILLAR - INSTALLATION, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR - REMOVAL, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR LOWER TRIM - INSTALLATION . . 23-75
B-PILLAR LOWER TRIM - REMOVAL.....23-74
B-PILLAR SWITCH - DESCRIPTION, LEFT . 8N-32
B-PILLAR SWITCH - DESCRIPTION,
RIGHT.............................8N-32
B-PILLAR SWITCH - INSTALLATION,
LEFT..............................8N-32
B-PILLAR SWITCH - INSTALLATION,
RIGHT.............................8N-32
B-PILLAR SWITCH - OPERATION, LEFT . . . 8N-32
B-PILLAR SWITCH - OPERATION, RIGHT . . 8N-32
B-PILLAR SWITCH - REMOVAL, LEFT....8N-32
B-PILLAR SWITCH - REMOVAL, RIGHT . . . 8N-32
B-PILLAR UPPER TRIM - INSTALLATION . . 23-75
B-PILLAR UPPER TRIM - REMOVAL......23-75
BRACKET - 2.4L ENGINE -
INSTALLATION, A/C COMPRESSOR
MOUNTING.........................24-76
BRACKET - 2.4L ENGINE - REMOVAL,
A/C COMPRESSOR MOUNTING..........24-75
BRACKET - DESCRIPTION, TRANSVERSE . . 8N-18
BRACKET - INSTALLATION, TRANSVERSE . 8N-18
BRACKET - OPERATION, TRANSVERSE . . . 8N-18
BRACKET - REMOVAL, TRANSVERSE.....8N-18
BRACKET ASSEMBLY - INSTALLATION,
FLOOR CONSOLE TRAY................23-83
BRACKET ASSEMBLY - REMOVAL,
FLOOR CONSOLE TRAY................23-83
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - INSTALLATION, LEVER -
PARKING.......................5-65,5s-67
BRAKE - INSTALLATION, SHOES -
PARKING.......................5-72,5s-75
BRAKE - INSTALLATION, SUPPORT
PLATE - DRUM..................5-56,5s-58
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - REMOVAL, LEVER - PARKING....5-64,
5s-67
BRAKE - REMOVAL, SHOES - PARKING . . . 5-67,
5s-69
BRAKE - REMOVAL, SUPPORT PLATE -
DRUM
.........................5-56,5s-58
BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING, DRUM
. . . 5-13,5s-13
BRAKE AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING
.......................5-58,5s-61
BRAKE AUTOMATIC ADJUSTER TENSION
RESET - STANDARD PROCEDURE,
PARKING
.......................5-59,5s-61
BRAKE BLEEDING - STANDARD
PROCEDURE, BASE
.................5-7,5s-7
BRAKE BOOSTER - DESCRIPTION,
POWER
........................5-40,5s-43
BRAKE BOOSTER - DIAGNOSIS AND
TESTING, POWER
................5-41,5s-44
BRAKE BOOSTER - OPERATION, POWER
. . 5-41,
5s-44
BRAKE CABLE (FRONT) - INSTALLATION,
PARKING
.......................5-63,5s-65
BRAKE CABLE (FRONT) - REMOVAL,
PARKING
.......................5-59,5s-62
BRAKE CABLE (INTERMEDIATE) -
INSTALLATION, PARKING
..........5-63,5s-66
BRAKE CABLE (INTERMEDIATE) -
REMOVAL, PARKING
..............5-60,5s-62
BRAKE CABLE (LEFT REAR) -
INSTALLATION, PARKING
..........5-64,5s-66
4 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2548 of 2585

CHRYSLER VOYAGER 2004 Service Manual BRAKE CABLE (LEFT REAR) - REMOVAL,
PARKING.......................5-62,5s-64
BRAKE CABLE (RIGHT REAR) -
INSTALLATION, PARKING..........5-63,5s-66
BRAKE CABLE (RIGHT REAR) -
REMOVAL, PARKING............

BRAKE CABLE (LEFT REAR) - REMOVAL,
PARKING.......................5-62,5s-64
BRAKE CABLE (RIGHT REAR) -
INSTALLATION, PARKING..........5-63,5s-66
BRAKE CABLE (RIGHT REAR) -
REMOVAL, PARKING..............5-60,5s-63
BRAKE CABLES - ADJUSTMENT,
PARKING.......................5-64,5s-66
BRAKE CALIPER - INSTALLATION, REAR
DISC..........................5-30,5s-29
BRAKE CALIPER - REMOVAL, REAR
DISC..........................5-27,5s-26
BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT DISC........5-31,5s-30
BRAKE CALIPER ADAPTER - REMOVAL,
FRONT DISC....................5-31,5s-30
BRAKE CALIPER (CONTINENTAL TEVES
BRAKES) - INSTALLATION, FRONT
DISC..............................5s-26
BRAKE CALIPER (CONTINENTAL TEVES
BRAKES) - REMOVAL, FRONT DISC......5s-23
BRAKE CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - INSTALLATION, DISC....5-31
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - REMOVAL, DISC.......5-31
BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - INSTALLATION, DISC.........5s-30
BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - REMOVAL, DISC............5s-30
BRAKE CALIPER (TRW BRAKES) -
INSTALLATION, FRONT DISC............5s-26
BRAKE CALIPER (TRW BRAKES) -
REMOVAL, FRONT DISC...............5s-23
BRAKE FASTENER TORQUE,
SPECIFICATIONS...................5-9,5s-8
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING.........5-32,5s-31
BRAKE FLUID LEVEL CHECKING -
STANDARD PROCEDURE...........5-32,5s-31
BRAKE FLUID LEVEL SWITCH -
DESCRIPTION....................5-10,5s-9
BRAKE FLUID LEVEL SWITCH -
INSTALLATION...................5-11,5s-10
BRAKE FLUID LEVEL SWITCH -
OPERATION......................5-10,5s-9
BRAKE FLUID LEVEL SWITCH -
REMOVAL......................5-11,5s-10
BRAKE FLUID, SPECIFICATIONS.....5-33,5s-32
BRAKE LAMP SWITCH - DESCRIPTION....8L-4
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING........................8L-4
BRAKE LAMP SWITCH - INSTALLATION....8L-5
BRAKE LAMP SWITCH - OPERATION......8L-4
BRAKE LAMP SWITCH - REMOVAL.......8L-5
BRAKE LEVER AND FRONT CABLE -
INSTALLATION, PARKING..........5-66,5s-69
BRAKE LEVER AND FRONT CABLE -
REMOVAL, PARKING
..............5-65,5s-68
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE
....5-75
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE
................5-77
BRAKE ROTOR - DIAGNOSIS AND
TESTING
.......................5-51,5s-54
BRAKE ROTOR - INSTALLATION, FRONT
. . . 5-54,
5s-57
BRAKE ROTOR - REMOVAL, FRONT
. . 5-54,5s-57
BRAKE ROTOR, EXPORT
...........5-55,5s-58
BRAKE ROTOR MACHINING - STANDARD
PROCEDURE
....................5-53,5s-56
BRAKE ROTOR, SPECIFICATIONS
....5-55,5s-57
BRAKE SHOE LINING - INSPECTION,
REAR DRUM
....................5-22,5s-21
BRAKE SHOES - ADJUSTMENT, PARKING
. . 5-73,
5s-76
BRAKE SHOES - ADJUSTMENT, REAR
DRUM
.........................5-23,5s-22
BRAKE SHOES - CLEANING, DISC
....5-16,5-18,
5s-15,5s-17BRAKE SHOES - INSPECTION, DISC . . 5-16,5-18,
5s-15,5s-17
BRAKE SHOES - INSTALLATION, REAR
DISC..........................5-19,5s-18
BRAKE SHOES - INSTALLATION, REAR
DRUM.........................5-22,5s-21
BRAKE SHOES - REMOVAL, REAR DISC . . . 5-17,
5s-16
BRAKE SHOES - REMOVAL, REAR DRUM . . 5-19,
5s-18
BRAKE SHOES (CONTINENTAL TEVES
BRAKES) - INSTALLATION, FRONT
DISC..............................5s-15
BRAKE SHOES (CONTINENTAL TEVES
BRAKES) - REMOVAL, FRONT DISC......5s-14
BRAKE SHOES (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-16
BRAKE SHOES (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC................5-14
BRAKE SHOES (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-17
BRAKE SHOES (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-15
BRAKE SHOES (TRW BRAKES) -
INSTALLATION, FRONT DISC............5s-16
BRAKE SHOES (TRW BRAKES) -
REMOVAL, FRONT DISC...............5s-14
BRAKE SYSTEM - DESCRIPTION,
ANTILOCK...........................5-75
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE....................5-4,5s-4
BRAKE SYSTEM - OPERATION,
ANTILOCK...........................5-76
BRAKE SYSTEM BLEEDING - STANDARD
PROCEDURE, ANTILOCK................5-78
BRAKE SYSTEM (EXPORT) -
DESCRIPTION, ANTILOCK...............5-75
BRAKE SYSTEM, SPECIAL TOOLS - BASE . . 5-10,
5s-9
BRAKE TUBES AND HOSES -
DESCRIPTION...................5-14,5s-13
BRAKE TUBES AND HOSES -
INSPECTION....................5-14,5s-13
BRAKE TUBES AND HOSES - OPERATION . . 5-14,
5s-13
BRAKES - DESCRIPTION, BASE.......5-3,5s-3
BRAKES - OPERATION, BASE.........5-3,5s-3
BRAKES (EXPORT) - DESCRIPTION,
BASE............................5-3,5s-3
BRAKES (EXPORT) - DESCRIPTION, DISC . . 5-13,
5s-12
BRAKES (FRONT) - DESCRIPTION, DISC . . . 5-11,
5s-10
BRAKES (FRONT) - OPERATION, DISC.....5-13,
5s-12
BRAKES (REAR) - DESCRIPTION, DISC....5-12,
5s-12
BRAKES (REAR) - DESCRIPTION, DRUM . . . 5-13,
5s-12
BRAKES (REAR) - OPERATION, DISC . 5-13,5s-13
BRAKE/TRANSMISSION SHIFT
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING...............21-235,21s-135
BUCKET - INSTALLATION, BUCKET SEAT
BACK - QUAD.......................23-99
BUCKET - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW INBOARD -
QUAD.............................8O-12
BUCKET - REMOVAL, BUCKET SEAT
BACK - QUAD.......................23-98
BUCKET - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW INBOARD - QUAD.........8O-12
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS - QUAD....................23-101
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER
- QUAD
...........................23-100
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS
- QUAD
...........................23-101
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER -
QUAD
.............................23-100
BUCKET SEAT BACK - QUAD BUCKET -
INSTALLATION
.......................23-99
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL
..........................23-98BUCKET SEAT RISER - INSTALLATION,
QUAD..............................23-98
BUCKET SEAT RISER - REMOVAL, QUAD . . 23-98
BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - INSTALLATION, QUAD.....23-97
BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - REMOVAL, QUAD........23-97
BUCKET SEAT SIDE SHIELD/CUPHOLDER
- FLAP AND SPRING ASSEMBLY -
INSTALLATION, QUAD................23-107
BUCKET SEAT SIDE SHIELD/CUPHOLDER
- FLAP AND SPRING ASSEMBLY -
REMOVAL, QUAD....................23-107
BUCKET SEAT SIDE SHIELD/CUPHOLDER
- INSTALLATION, QUAD................23-96
BUCKET SEAT SIDE SHIELD/CUPHOLDER
- REMOVAL, QUAD...................23-96
BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT BELT.............8O-13
BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT BELT................8O-13
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - INSTALLATION, SEAT BELT....8O-12
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - REMOVAL, SEAT BELT........8O-12
BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT BELT.............8O-12
BUCKLE - FRONT INBOARD - REMOVAL,
SEAT BELT .........................8O-12
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT BELT .........................8O-15
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT
BELT................................8O-15
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - INSTALLATION, SEAT
BELT ..............................8O-13
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - REMOVAL, SEAT BELT....8O-13
BUMPER - DESCRIPTION, JOUNCE........2-36
BUMPER - INSTALLATION, STOP........23-25
BUMPER - OPERATION, JOUNCE.........2-36
BUMPER - REMOVAL, STOP............23-25
BUMPER BEZEL - INSTALLATION,
SLIDING DOOR STOP.................23-25
BUMPER BEZEL - REMOVAL, SLIDING
DOOR STOP........................23-25
BUMPER REINFORCEMENT -
INSTALLATION, FRONT.................13-2
BUMPER REINFORCEMENT -
INSTALLATION, REAR..................13-3
BUMPER REINFORCEMENT - REMOVAL,
FRONT..............................13-2
BUMPER REINFORCEMENT - REMOVAL,
REAR...............................13-3
BUS COMMUNICATION RECEIVE - PCM
INPUT - OPERATION, DATA.............8E-15
BUS, OPERATION - PROGRAMMABLE
COMMUNICATIONS INTERFACE (PCI).....14-21
BUSHING - INSTALLATION, LEAF SPRING
FRONT..............................2-30
BUSHING - REMOVAL, LEAF SPRING
FRONT..............................2-29
BUSHINGS - INSTALLATION, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS - REMOVAL, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS (CONTINENTAL TEVES
BRAKES) - ASSEMBLY, CALIPER GUIDE
PIN................................5s-24
BUSHINGS (CONTINENTAL TEVES
BRAKES) - DISASSEMBLY, CALIPER
GUIDE PIN..........................5s-23
BUSHINGS (DISC/DISC BRAKES) -
ASSEMBLY, CALIPER GUIDE PIN.........5-25
BUSHINGS (DISC/DISC BRAKES) -
DISASSEMBLY, CALIPER GUIDE PIN.......5-24
CABIN HEATER - DESCRIPTION........24-112
CABIN HEATER - DIAGNOSIS AND
TESTING, DIESEL SUPPLEMENTAL......24-113
CABLE - CROSSOVER - INSTALLATION,
GEARSHIFT
.........................21-76
CABLE - CROSSOVER - REMOVAL,
GEARSHIFT
.........................21-73
CABLE - DESCRIPTION
.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY
. . . 8A-4
CABLE - DESCRIPTION, SPARK PLUG
.....8I-10
RSINDEX5
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Page 2549 of 2585

CHRYSLER VOYAGER 2004 Service Manual CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATI

CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, FRONT.....5-64,5s-67
CABLE - INSTALLATION, GEAR SHIFT....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH .............................23-38
CABLE - INSTALLATION, INSIDE HANDLE . . 23-38
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-62
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-37
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT.........5-66,5s-69
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-36
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT.........5-64,5s-67
CABLE - REMOVAL, GEAR SHIFT.......21-204,
21s-105
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-38
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-61
CABLE - REMOVAL, OUTSIDE HANDLE....23-37
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT...............5-65,5s-68
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-102,23-88
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE.................5-63,5s-65
CABLE (FRONT) - REMOVAL, PARKING
BRAKE.........................5-59,5s-62
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE
....5-63,5s-66
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE
.................5-60,5s-62
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE
.................5-64,5s-66
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE
.................5-62,5s-64
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG
.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE
.................5-63,5s-66
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE
.................5-60,5s-63
CABLES - ADJUSTMENT, PARKING
BRAKE
.........................5-64,5s-66
CABLES - DESCRIPTION, BATTERY
.......8F-16
CABLES - INSTALLATION, BATTERY
......8F-18
CABLES - OPERATION, BATTERY
........8F-16
CABLES - REMOVAL, BATTERY
..........8F-18
CALIBRATION - STANDARD PROCEDURE,
A/C-HEATER CONTROL
................24-20
CALIBRATION - STANDARD PROCEDURE,
COMPASS
...........................8M-3
CALIPER - CLEANING
....5-25,5-29,5s-24,5s-28
CALIPER - INSPECTION
. . . 5-25,5-29,5s-24,5s-28
CALIPER - INSTALLATION, REAR DISC
BRAKE
.........................5-30,5s-29
CALIPER - REMOVAL, REAR DISC
BRAKE
.........................5-27,5s-26
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE
..............5-31,5s-30
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE
....................5-31,5s-30
CALIPER (CONTINENTAL TEVES
BRAKES) - INSTALLATION, FRONT
DISC BRAKE
........................5s-26CALIPER (CONTINENTAL TEVES
BRAKES) - REMOVAL, FRONT DISC
BRAKE.............................5s-23
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
ASSEMBLY..........................5s-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
DISASSEMBLY.......................5s-23
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE.......5-31
CALIPER GUIDE PINS (TRW BRAKES) -
INSTALLATION, DISC BRAKE............5s-30
CALIPER GUIDE PINS (TRW BRAKES) -
REMOVAL, DISC BRAKE...............5s-30
CALIPER PISTON AND SEAL -
ASSEMBLY.............5-26,5-29,5s-25,5s-28
CALIPER PISTON AND SEAL -
DISASSEMBLY..........5-24,5-28,5s-23,5s-27
CALIPER (TRW BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5s-26
CALIPER (TRW BRAKES) - REMOVAL,
FRONT DISC BRAKE..................5s-23
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-4
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-4
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-68
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE
..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END
...............................23-68
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE
..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR
.....7-27
CAPACITIES - SPECIFICATIONS, FLUID
......0-6CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARGO - INSTALLATION, AWD, HEAVY
DUTY...............................2-36
CARGO - INSTALLATION, SPRING........2-40
CARGO - REMOVAL, AWD, HEAVY DUTY . . . 2-36
CARGO - REMOVAL, SPRING............2-40
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-76
CARPETS AND FLOOR MATS - REMOVAL . 23-75
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - A/C SYSTEM...............24-66
CAUTION - CAUTIONS...................5-78
CAUTION, DESCRIPTION.............5-4,5s-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM.........22-10,22s-2
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS . 19-10,19-27
CD CHANGER - DESCRIPTION...........8A-7
CD CHANGER - INSTALLATION...........8A-8
CD CHANGER - OPERATION.............8A-7
CD CHANGER - REMOVAL..............8A-8
CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-6
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-7
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL..................23-68
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-68
CENTER BEZEL OUTLETS -
INSTALLATION.......................24-45
CENTER BEZEL OUTLETS - REMOVAL....24-44
CENTER CONSOLE LAMP -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP - REMOVAL....8L-21
CENTER CONSOLE LAMP SWITCH -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP SWITCH -
REMOVAL..........................8L-21
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION........................8L-6
CENTER HIGH MOUNTED STOP LAMP -
REMOVAL...........................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION..................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL.....................8L-6
CENTER HINGE - INSTALLATION.........23-24
CENTER HINGE - REMOVAL............23-24
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-7
CENTER STRIKER - INSTALLATION.......23-28
CENTER STRIKER - REMOVAL..........23-28
CENTERING - STANDARD PROCEDURE,
CLOCK SPRING.......................8O-5
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE
.........................Intro.-11
CHAIN AND CAMSHAFT SPROCKET -
INSTALLATION, TIMING
................9-157
CHAIN AND CAMSHAFT SPROCKET -
REMOVAL, TIMING
...................9-156
CHAIN COVER - INSTALLATION, TIMING
. . 9-155
CHAIN COVER - REMOVAL, TIMING
......9-153
6 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2550 of 2585

CHRYSLER VOYAGER 2004 Service Manual CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-153
CHANGE - STANDARD PROCEDURE,
DIFFERENTIAL ASSEMBLY FLUID.........3-40
CHANGE - STANDARD PROCEDURE,
ENGINE OIL AND FILTER.......

CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-153
CHANGE - STANDARD PROCEDURE,
DIFFERENTIAL ASSEMBLY FLUID.........3-40
CHANGE - STANDARD PROCEDURE,
ENGINE OIL AND FILTER...........9-137,9-53
CHANGE - STANDARD PROCEDURE,
OVERRUNNING CLUTCH HOUSING
FLUID..............................3-41
CHANGE - STANDARD PROCEDURE, PTU
FLUID..............................21-5
CHANGER - DESCRIPTION, CD...........8A-7
CHANGER - INSTALLATION, CD..........8A-8
CHANGER - OPERATION, CD.............8A-7
CHANGER - REMOVAL, CD..............8A-8
CHANNEL - INSTALLATION, WATER.....23-121
CHANNEL - REMOVAL, WATER.........23-121
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-72
CHARGE LEVEL TEST - 2.5L DIESEL -
DIAGNOSIS AND TESTING, SYSTEM......24-68
CHARGE LEVEL TEST - GASOLINE
ENGINES - DIAGNOSIS AND TESTING,
SYSTEM............................24-67
CHARGING - STANDARD PROCEDURE,
CONVENTIONAL BATTERY..............8F-11
CHARGING - STANDARD PROCEDURE,
SPIRAL PLATE BATTERY...............8F-10
CHARGING SYSTEM - DESCRIPTION.....8F-20
CHARGING SYSTEM - OPERATION.......8F-20
CHARTS - DIAGNOSIS AND TESTING,
STEERING SYSTEM DIAGNOSIS...........19-3
CHARTS - SPECIFICATIONS, COLOR
CODE..............................23-84
CHATTER COMPLAINTS - DIAGNOSIS
AND TESTING, CLUTCH.................6-6
CHECK - DIAGNOSIS AND TESTING,
COOLING SYSTEM FLOW................7-3
CHECK - DIAGNOSIS AND TESTING,
EXHAUST SYSTEM RESTRICTION.........11-2
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL.......................7-5
CHECK - STANDARD PROCEDURE,
ENGINE OIL LEVEL...................9-137
CHECK - STANDARD PROCEDURE, FLUID
LEVEL.............................21-71
CHECK, STANDARD PROCEDURE -
ENGINE OIL LEVEL....................9-53
CHECK, STANDARD PROCEDURE - FLUID
LEVEL AND CONDITION........21-201,21s-102
CHECK STRAP - INSTALLATION.........23-15
CHECK STRAP - REMOVAL.............23-15
CHECKING - STANDARD PROCEDURE,
BRAKE FLUID LEVEL..............5-32,5s-31
CHECKING - STANDARD PROCEDURE,
POWER STEERING FLUID LEVEL........19-44
CHECKING BATTERY ELECTROLYTE
LEVEL - STANDARD PROCEDURE........8F-14
CHECKING ENGINE OIL PRESSURE -
DIAGNOSIS AND TESTING..............9-52
CHECKING POWER STEERING BELT
TENSION - STANDARD PROCEDURE.......7-8
CHILD RESTRAINT ANCHOR -
DESCRIPTION........................8O-4
CHILD RESTRAINT ANCHOR -
OPERATION..........................8O-4
CHILD SEAT - INSTALLATION, QUAD.....23-89
CHILD SEAT - REMOVAL, QUAD.........23-89
CHILD SEAT MODULE, BENCH SEAT -
REMOVAL..........................23-87
CHIME SYSTEM - DIAGNOSIS AND
TESTING
............................8B-1
CHIME/BUZZER - DESCRIPTION
..........8B-1
CHIME/BUZZER - OPERATION
............8B-1
CHIME/BUZZER - WARNING
.............8B-1
CHIME/THERMISTOR - DESCRIPTION
....8N-10
CHIME/THERMISTOR - INSTALLATION
....8N-10
CHIME/THERMISTOR - OPERATION
......8N-10
CHIME/THERMISTOR - REMOVAL
.......8N-10
CHIRP PREFERENCE - STANDARD
PROCEDURE, HORN
..............8N-42,8N-5
CIRCUIT - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE SENSOR
......8M-12
CIRCUIT FUNCTIONS - DESCRIPTION
. . 8W-01-6
CIRCUIT INFORMATION - DESCRIPTION
. 8W-01-5
CIRCUIT RESISTANCE TEST -
DIAGNOSIS AND TESTING, FEED
. . . 8F-32,8F-34CIRCUIT TEST - DIAGNOSIS AND
TESTING, CONTROL..............8F-30,8F-32
CIRCUIT TEST - DIAGNOSIS AND
TESTING, FEED.................8F-33,8F-35
CIRCUITS - OPERATION, NON-
MONITORED.........................25-5
CIRCUITS AND VALVES - OPERATION,
HYDRAULIC..........................5-83
CLAMP - STANDARD PROCEDURE,
HOSES..............................14-7
CLAMPS - DESCRIPTION, FUEL
LINES/HOSES........................14-6
CLAMPS - DESCRIPTION, HOSE...........7-1
CLAMPS - OPERATION, HOSE.............7-2
CLEAN, CLEANING...................21-114
CLEARANCE - STANDARD PROCEDURE,
MEASURING CONNECTING ROD
BEARING...........................9-120
CLEARANCE USING PLASTIGAGE -
STANDARD PROCEDURE, MEASURING
BEARING........................9-12,9-84
CLOCK SPRING - DESCRIPTION..........8O-4
CLOCK SPRING - INSTALLATION.........8O-5
CLOCK SPRING - OPERATION...........8O-4
CLOCK SPRING - REMOVAL.............8O-5
CLOCK SPRING CENTERING -
STANDARD PROCEDURE...............8O-5
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-1
CLUSTER - OPERATION, INSTRUMENT.....8J-1
CLUSTER BEZEL - INSTALLATION........23-63
CLUSTER BEZEL - REMOVAL.............23-63
CLUSTER DIAGNOSIS - DIAGNOSIS AND
TESTING............................8J-2
CLUSTER ILLUMINATION LAMPS -
INSTALLATION.......................8L-21
CLUSTER ILLUMINATION LAMPS -
REMOVAL..........................8L-21
CLUSTER LENS - INSTALLATION........8J-10
CLUSTER LENS - REMOVAL............8J-10
CLUTCH - DESCRIPTION.................6-1
CLUTCH - DESCRIPTION, BI-
DIRECTIONAL OVERRUNNING...........3-34
CLUTCH - OPERATION, BI-DIRECTIONAL
OVERRUNNING.......................3-36
CLUTCH AIR PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-122,21s-30
CLUTCH ASSEMBLY - ASSEMBLY,
INPUT.....................21-216,21s-116
CLUTCH ASSEMBLY - DISASSEMBLY,
INPUT.....................21-208,21s-107
CLUTCH ASSY - 2.4L GAS -
INSTALLATION, MODULAR..............6-11
CLUTCH ASSY - 2.4L GAS - REMOVAL,
MODULAR...........................6-11
CLUTCH CHATTER COMPLAINTS -
DIAGNOSIS AND TESTING...............6-6
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-15
CLUTCH COVER AND DISC RUNOUT -
DIAGNOSIS AND TESTING...............6-6
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - INSTALLATION
...............6-12
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - REMOVAL
...................6-11
CLUTCH HOUSING FLUID CHANGE -
STANDARD PROCEDURE,
OVERRUNNING
.......................3-41
CLUTCH PEDAL INTERLOCK SWITCH -
INSTALLATION
........................6-14
CLUTCH PEDAL INTERLOCK SWITCH -
REMOVAL
...........................6-13
CLUTCH PEDAL UPSTOP SWITCH -
INSTALLATION
........................6-16
CLUTCH PEDAL UPSTOP SWITCH -
REMOVAL
...........................6-15
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR
.......................24-19
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR
.......................24-20
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR
.......................24-19
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR
.......................24-20
CLUTCH RELEASE LEVER AND BEARING
- INSTALLATION
.......................6-7
CLUTCH RELEASE LEVER AND BEARING
- REMOVAL
...........................6-6CLUTCH SYSTEM - DIAGNOSIS AND
TESTING.............................6-3
CLUTCH/COIL - DESCRIPTION, A/C
COMPRESSOR.......................24-15
CLUTCH/COIL - INSPECTION, A/C
COMPRESSOR.......................24-17
CLUTCH/COIL - INSTALLATION, A/C
COMPRESSOR.......................24-17
CLUTCH/COIL - OPERATION, A/C
COMPRESSOR.......................24-15
CLUTCH/COIL - REMOVAL, A/C
COMPRESSOR.......................24-16
CLUTCHES - DESCRIPTION, DRIVING . . . 21-190,
21s-95
CLUTCHES - DESCRIPTION, HOLDING . . . 21-207,
21s-106
CLUTCHES - OPERATION, DRIVING.....21-190,
21s-95
CLUTCHES - OPERATION, HOLDING....21-207,
21s-106
COAT/CLEARCOAT FINISH -
DESCRIPTION, BASE..................23-85
CODE - DESCRIPTION, PAINT...........23-85
CODE CHARTS - SPECIFICATIONS,
COLOR.............................23-84
CODE PLATE - DESCRIPTION, BODY....Intro.-1
CODES - STANDARD PROCEDURE,
ERASING TRANSMITTER..............8M-11
CODES - STANDARD PROCEDURE,
OBTAINING DIAGNOSTIC TROUBLE......8E-15
CODES - STANDARD PROCEDURE,
SETTING TRANSMITTER..............8M-11
COIL - DESCRIPTION, IGNITION............8I-6
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-15
COIL - OPERATION, IGNITION............8I-7
COLLAR - INSTALLATION, STRUCTURAL . . . 9-48
COLLAR - REMOVAL, STRUCTURAL.......9-47
COLOR CODE CHARTS -
SPECIFICATIONS.....................23-84
COLUMN - DESCRIPTION, STEERING.....19-10
COLUMN - DIAGNOSIS AND TESTING,
STEERING..........................19-12
COLUMN COVER - INSTALLATION,
LOWER STEERING...................23-70
COLUMN COVER - INSTALLATION, OVER
STEERING..........................23-70
COLUMN COVER - REMOVAL, LOWER
STEERING..........................23-70
COLUMN COVER - REMOVAL, OVER
STEERING..........................23-70
COLUMN COVER BACKING PLATE -
INSTALLATION, STEERING.............23-70
COLUMN COVER BACKING PLATE -
REMOVAL, STEERING.................23-70
COLUMN TORQUE, SPECIFICATIONS.....19-14
COMBUSTION PRESSURE LEAKAGE
TEST - DIAGNOSIS AND TESTING,
CYLINDER........................9-83,9-9
COMMON PROBLEM CAUSES -
DIAGNOSIS AND TESTING.............21-30
COMMUNICATION RECEIVE - PCM INPUT
- OPERATION, DATA BUS..............8E-15
COMMUNICATIONS INTERFACE (PCI)
BUS, OPERATION - PROGRAMMABLE....14-21
COMPASS CALIBRATION - STANDARD
PROCEDURE.........................8M-3
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE...............8M-4
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS AND TESTING.............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE...............8M-5
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION........................8M-9
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION......................8M-10
COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-10
COMPLAINTS - DIAGNOSIS AND
TESTING, CLUTCH CHATTER
..............6-6
COMPRESSION PRESSURE TEST -
DIAGNOSIS AND TESTING, CYLINDER
. . 9-83,9-9
COMPRESSOR - DESCRIPTION, A/C
......24-73
COMPRESSOR - OPERATION, A/C
........24-73
COMPRESSOR - REMOVAL
.............24-74
RSINDEX7
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Page 2551 of 2585

CHRYSLER VOYAGER 2004 Service Manual COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-15
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-19
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-2

COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-15
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-19
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-20
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C.....................24-19
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C......................24-20
COMPRESSOR CLUTCH/COIL -
DESCRIPTION, A/C...................24-15
COMPRESSOR CLUTCH/COIL -
INSPECTION, A/C.....................24-17
COMPRESSOR CLUTCH/COIL -
INSTALLATION, A/C...................24-17
COMPRESSOR CLUTCH/COIL -
OPERATION, A/C.....................24-15
COMPRESSOR CLUTCH/COIL -
REMOVAL, A/C......................24-16
COMPRESSOR MOUNTING BRACKET -
2.4L ENGINE - INSTALLATION, A/C.......24-76
COMPRESSOR MOUNTING BRACKET -
2.4L ENGINE - REMOVAL, A/C..........24-75
COMPRESSOR NOISE DIAGNOSIS -
DIAGNOSIS AND TESTING.............24-74
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - DIAGNOSIS AND TESTING,
COMPASS MINI-TRIP.................8M-10
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP.........................8M-10
COMPUTER - OPERATION, COMPASS/
MINI-TRIP............................8M-9
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP.........................8M-10
CONCENTRATION TESTING - DIAGNOSIS
AND TESTING, COOLANT...............7-19
CONDENSER - DESCRIPTION, A/C.......24-76
CONDENSER - INSTALLATION, A/C.......24-78
CONDENSER - OPERATION, A/C.........24-76
CONDENSER - REMOVAL, A/C..........24-77
CONDITION CHECK, STANDARD
PROCEDURE - FLUID LEVEL....21-201,21s-102
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-4
CONNECTING ROD - DESCRIPTION,
PISTON........................9-116,9-42
CONNECTING ROD - INSTALLATION,
PISTON.............................9-44
CONNECTING ROD - REMOVAL, PISTON . . . 9-43
CONNECTING ROD BEARING
CLEARANCE - STANDARD
PROCEDURE, MEASURING.............9-120
CONNECTING ROD, FITTING.............9-45
CONNECTING RODS - STANDARD
PROCEDURE, FITTING.................9-116
CONNECTOR - DESCRIPTION, DATA LINK . . 8E-6
CONNECTOR - INSTALLATION.......8W-01-11
CONNECTOR - OPERATION, DATA LINK....8E-7
CONNECTOR - REMOVAL...........8W-01-11
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION........8W-01-7
CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD....8M-1
CONSOLE - DIAGNOSIS AND TESTING,
OVERHEAD..........................8M-2
CONSOLE - INSTALLATION, LOWER......23-69
CONSOLE - OPERATION, OVERHEAD......8M-2
CONSOLE - REMOVAL, LOWER..........23-69
CONSOLE - REMOVAL, OVERHEAD.......8M-6
CONSOLE LAMP - INSTALLATION,
CENTER............................8L-21
CONSOLE LAMP - REMOVAL, CENTER....8L-21
CONSOLE LAMP SWITCH -
INSTALLATION, CENTER...............8L-21
CONSOLE LAMP SWITCH - REMOVAL,
CENTER............................8L-21
CONSOLE, SPECIAL TOOLS - OVERHEAD
. . 8M-6
CONSOLE TRAY - BRACKET ASSEMBLY -
INSTALLATION, FLOOR
................23-83
CONSOLE TRAY - BRACKET ASSEMBLY -
REMOVAL, FLOOR
....................23-83
CONSOLE TRAY - INSTALLATION, FLOOR
. . 23-83
CONSOLE TRAY - REMOVAL, FLOOR
.....23-83CONTAINER - DESCRIPTION, COOLANT
RECOVERY..........................7-19
CONTAINER - INSTALLATION, COOLANT
RECOVERY..........................7-20
CONTAINER - OPERATION, COOLANT
RECOVERY..........................7-19
CONTAINER - REMOVAL, COOLANT
RECOVERY..........................7-20
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID...........5-32,5s-31
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-9
CONTROL (4 SPEED EATX ONLY) -
OPERATION, INTERACTIVE SPEED........8P-2
CONTROL ARM - DESCRIPTION, LOWER . . . 2-12
CONTROL ARM - INSPECTION, LOWER....2-14
CONTROL ARM - INSTALLATION, LOWER . . 2-16
CONTROL ARM - OPERATION, LOWER.....2-12
CONTROL ARM - REMOVAL, LOWER......2-12
CONTROL ARM (REAR BUSHING -
HYDRO) - ASSEMBLY, LOWER...........2-14
CONTROL ARM (REAR BUSHING -
HYDRO) - DISASSEMBLY, LOWER........2-14
CONTROL ARM (REAR BUSHING -
STANDARD) - ASSEMBLY, LOWER........2-14
CONTROL ARM (REAR BUSHING -
STANDARD) - DISASSEMBLY, LOWER.....2-13
CONTROL (ATC) - INSTALLATION,
AUTOMATIC TEMPERATURE............24-29
CONTROL (ATC) - REMOVAL,
AUTOMATIC TEMPERATURE............24-28
CONTROL CABLE - INSTALLATION,
THROTTLE..........................14-36
CONTROL CABLE - REMOVAL,
THROTTLE..........................14-35
CONTROL CALIBRATION - STANDARD
PROCEDURE, A/C-HEATER.............24-20
CONTROL CIRCUIT TEST - DIAGNOSIS
AND TESTING..................8F-30,8F-32
CONTROL INFORMATION LABEL -
DESCRIPTION, VEHICLE EMISSION.......25-1
CONTROL MODULE - DESCRIPTION,
BODY...............................8s-1
CONTROL MODULE - DESCRIPTION,
BODY...............................8E-3
CONTROL MODULE - DESCRIPTION,
FRONT..............................8E-7
CONTROL MODULE - DESCRIPTION,
POWER LIFTGATE....................8E-10
CONTROL MODULE - DESCRIPTION,
SLIDING DOOR......................8E-19
CONTROL MODULE - DESCRIPTION,
TRANSMISSION......................8E-20
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT......................8E-7
CONTROL MODULE - INSTALLATION,
BODY...............................8s-3
CONTROL MODULE - INSTALLATION,
BODY...............................8E-5
CONTROL MODULE - INSTALLATION,
FRONT..............................8E-8
CONTROL MODULE - INSTALLATION,
POWER LIFTGATE....................8E-11
CONTROL MODULE - INSTALLATION,
SLIDING DOOR......................8E-20
CONTROL MODULE - OPERATION, BODY . . . 8s-1
CONTROL MODULE - OPERATION, BODY . . . 8E-3
CONTROL MODULE - OPERATION,
FRONT..............................8E-7
CONTROL MODULE - OPERATION,
POWER LIFTGATE....................8E-11
CONTROL MODULE - OPERATION,
SLIDING DOOR......................8E-19
CONTROL MODULE - OPERATION,
TRANSMISSION......................8E-20
CONTROL MODULE - REMOVAL, BODY....8s-3
CONTROL MODULE - REMOVAL, BODY....8E-4
CONTROL MODULE - REMOVAL, FRONT . . . 8E-8
CONTROL MODULE - REMOVAL, POWER
LIFTGATE
...........................8E-11
CONTROL MODULE - REMOVAL,
SLIDING DOOR
......................8E-19
CONTROL MOTOR - DESCRIPTION, IDLE
AIR
...............................14-28
CONTROL MOTOR - INSTALLATION, IDLE
AIR
...............................14-29
CONTROL MOTOR - OPERATION, IDLE
AIR
...............................14-28CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-29
CONTROL (MTC) - INSTALLATION,
MANUAL TEMPERATURE...............24-29
CONTROL (MTC) - REMOVAL, MANUAL
TEMPERATURE......................24-29
CONTROL RELAY - DESCRIPTION,
TRANSMISSION..............21-247,21s-150
CONTROL RELAY - OPERATION,
TRANSMISSION..............21-248,21s-150
CONTROL SWITCH - DIAGNOSIS AND
TESTING, TRACTION...................5-82
CONTROL SYSTEM - DESCRIPTION,
TRACTION...........................5-76
CONTROL SYSTEM - OPERATION,
AUTOMATIC TEMPERATURE...........24-112
CONTROL SYSTEM - OPERATION,
EVAPORATION.......................25-10
CONTROL SYSTEM - OPERATION,
MANUAL TEMPERATURE..............24-112
CONTROL SYSTEM - OPERATION,
TRACTION...........................5-77
CONTROLLER - DESCRIPTION,
OCCUPANT RESTRAINT................8O-8
CONTROLLER - INSTALLATION,
OCCUPANT RESTRAINT................8O-8
CONTROLLER - INSTALLATION, SBEC....8E-17
CONTROLLER - OPERATION, 8-VOLT
SUPPLY - PCM OUTPUT - SBEC.........8E-15
CONTROLLER - OPERATION, OCCUPANT
RESTRAINT..........................8O-8
CONTROLLER - REMOVAL, NGC.........8E-17
CONTROLLER - REMOVAL, OCCUPANT
RESTRAINT...........................8O-8
CONTROLLER - REMOVAL, SBEC........8E-16
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-5
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-6
CONTROLLER ANTILOCK BRAKE -
OPERATION..........................8E-5
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-6
CONVENTIONAL BATTERY CHARGING -
STANDARD PROCEDURE...............8F-11
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-4
CONVERTER - DESCRIPTION, TORQUE . . 21-242,
21s-144
CONVERTER - INSPECTION, CATALYTIC....11-5
CONVERTER - INSTALLATION, CATALYTIC . . 11-6
CONVERTER - INSTALLATION, TORQUE . . 21-247,
21s-149
CONVERTER - OPERATION, CATALYTIC....11-4
CONVERTER - OPERATION, TORQUE....21-245,
21s-148
CONVERTER - REMOVAL, CATALYTIC......11-5
CONVERTER - REMOVAL, TORQUE.....21-247,
21s-149
CONVERTER HOUSING FLUID LEAKAGE -
DIAGNOSIS AND TESTING, TORQUE....21-123,
21s-31
COOL DOWN TEST - DIAGNOSIS AND
TESTING, A/C........................24-6
COOLANT - DESCRIPTION, ENGINE.......7-19
COOLANT - DESCRIPTION, ENGINE........0-3
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL...................7-5
COOLANT CONCENTRATION TESTING -
DIAGNOSIS AND TESTING..............7-19
COOLANT LEVEL CHECK - STANDARD
PROCEDURE..........................7-5
COOLANT RECOVERY CONTAINER -
DESCRIPTION........................7-19
COOLANT RECOVERY CONTAINER -
INSTALLATION........................7-20
COOLANT RECOVERY CONTAINER -
OPERATION..........................7-19
COOLANT RECOVERY CONTAINER -
REMOVAL...........................7-20
COOLANT RECOVERY SYSTEM -
DIAGNOSIS AND TESTING
..............7-20
COOLANT SERVICE - STANDARD
PROCEDURE
.........................7-19
COOLANT TEMPERATURE SENSOR -
2.4L - DESCRIPTION, ENGINE
............7-21
COOLANT TEMPERATURE SENSOR -
2.4L - INSTALLATION, ENGINE
...........7-21
COOLANT TEMPERATURE SENSOR -
2.4L - REMOVAL, ENGINE
...............7-21
8 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2552 of 2585

CHRYSLER VOYAGER 2004 Service Manual COOLANT TEMPERATURE SENSOR -
3.3/3.8L - DESCRIPTION, ENGINE.........7-21
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - INSTALLATION, ENGINE........7-22
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - REMOVAL, ENGIN

COOLANT TEMPERATURE SENSOR -
3.3/3.8L - DESCRIPTION, ENGINE.........7-21
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - INSTALLATION, ENGINE........7-22
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - REMOVAL, ENGINE............7-21
COOLANT THERMOSTAT - 2.4L -
INSTALLATION, ENGINE................7-23
COOLANT THERMOSTAT - 2.4L -
REMOVAL, ENGINE....................7-23
COOLANT THERMOSTAT - 3.3/3.8L -
INSTALLATION, ENGINE................7-24
COOLANT THERMOSTAT - 3.3/3.8L -
REMOVAL, ENGINE....................7-23
COOLANT THERMOSTAT - DESCRIPTION,
ENGINE.............................7-22
COOLANT THERMOSTAT - DIAGNOSIS
AND TESTING, ENGINE.................7-23
COOLANT THERMOSTAT - OPERATION,
ENGINE.............................7-22
COOLER - DESCRIPTION, FLUID.........19-44
COOLER - DESCRIPTION,
TRANSMISSION OIL...................7-37
COOLER - INSPECTION, TRANSMISSION
OIL ................................7-37
COOLER - INSTALLATION, FLUID........19-45
COOLER - INSTALLATION,
TRANSMISSION OIL...................7-37
COOLER & LINES - DESCRIPTION, OIL . . . 9-138
COOLER & LINES - INSTALLATION, OIL . . . 9-138
COOLER & LINES - OPERATION, OIL.....9-138
COOLER & LINES - REMOVAL, OIL........9-138
COOLER - OPERATION, FLUID..........19-44
COOLER - REMOVAL, FLUID............19-44
COOLER - REMOVAL, TRANSMISSION
OIL ................................7-37
COOLER LINES - INSTALLATION,
TRANSMISSION OIL...................7-38
COOLER LINES - REMOVAL,
TRANSMISSION OIL...................7-38
COOLING SYSTEM - DESCRIPTION........7-1
COOLING SYSTEM - DIAGNOSIS AND
TESTING, ENGINE.....................7-14
COOLING SYSTEM - OPERATION..........7-2
COOLING SYSTEM AERATION -
DIAGNOSIS AND TESTING...............7-3
COOLING SYSTEM DEAERATION -
DIAGNOSIS AND TESTING...............7-4
COOLING SYSTEM DRAINING -
STANDARD PROCEDURE.................7-4
COOLING SYSTEM FILLING - STANDARD
PROCEDURE..........................7-5
COOLING SYSTEM FLOW CHECK -
DIAGNOSIS AND TESTING...............7-3
COOLING SYSTEM LEAK TEST -
DIAGNOSIS AND TESTING...............7-2
COOLING SYSTEM PRESSURE CAP
TESTING - DIAGNOSIS AND TESTING......7-27
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION, ENGINE.................24-1
COOLING SYSTEM, SPECIAL TOOLS.......7-6
COOLING SYSTEM, WARNING - ENGINE . . 24-65
CORE - DESCRIPTION, HEATER . . . 24-101,24-83
CORE - DESCRIPTION, SERVICE PORT
VALVE .............................24-94
CORE - INSTALLATION, HEATER . . . 24-103,24-85
CORE - INSTALLATION, SERVICE PORT
VALVE .............................24-94
CORE - OPERATION, HEATER.....24-101,24-83
CORE - REMOVAL, HEATER......24-102,24-84
CORE - REMOVAL, SERVICE PORT
VALVE .............................24-94
CORE AND OIL GALLERY PLUGS -
STANDARD PROCEDURE, ENGINE....9-10,9-86
CORE FILLING - STANDARD
PROCEDURE, REAR HEATER...........24-101
CORE TUBES - INSTALLATION, HEATER . . . 24-85
CORE TUBES - REMOVAL, HEATER.......24-83
COUPLER - DESCRIPTION, VISCOUS......3-41
COUPLER - OPERATION, VISCOUS........3-42
COURTESY LAMP - INSTALLATION.......8L-21
COURTESY LAMP - REMOVAL..........8L-21
COVER - CLEANING, CYLINDER HEAD
.....9-31
COVER - DESCRIPTION, SHIFT
.........21-113
COVER - DESCRIPTION, WHEEL
.........22-19
COVER - INSPECTION, CYLINDER HEAD
. . . 9-31
COVER - INSTALLATION, BENCH SEAT
BACK
.............................23-103COVER - INSTALLATION, CYLINDER
HEAD...............................9-31
COVER - INSTALLATION, DRIVER
AIRBAG TRIM........................8O-7
COVER - INSTALLATION, FRONT SEAT
CUSHION SIDE......................23-94
COVER - INSTALLATION, FRONT SEAT
TRACK - REAR......................23-96
COVER - INSTALLATION, FRONT
SEATBACK..........................23-93
COVER - INSTALLATION, INSTRUMENT
PANEL TOP.........................23-69
COVER - INSTALLATION, LOWER
STEERING COLUMN..................23-70
COVER - INSTALLATION, OVER
STEERING COLUMN..................23-70
COVER - INSTALLATION, TIMING CHAIN . . 9-155
COVER - INSTALLATION, WHEEL........22-19
COVER - LEFT - INSTALLATION,
CYLINDER HEAD.....................9-103
COVER - LEFT - REMOVAL, CYLINDER
HEAD..............................9-103
COVER - QUAD BUCKET, 50/50 SPLIT,
BENCH - INSTALLATION, SEAT
CUSHION..........................23-100
COVER - QUAD BUCKET, 50/50 SPLIT,
BENCH - REMOVAL, SEAT CUSHION.....23-100
COVER - REMOVAL, BENCH SEAT BACK . . 23-103
COVER - REMOVAL, CYLINDER HEAD.....9-31
COVER - REMOVAL, DRIVER AIRBAG
TRIM...............................8O-7
COVER - REMOVAL, FRONT SEAT
CUSHION SIDE........................23-94
COVER - REMOVAL, FRONT SEAT TRACK
- REAR............................23-96
COVER - REMOVAL, FRONT SEATBACK . . . 23-93
COVER - REMOVAL, INSTRUMENT
PANEL TOP.........................23-68
COVER - REMOVAL, LOWER STEERING
COLUMN...........................23-70
COVER - REMOVAL, OVER STEERING
COLUMN...........................23-70
COVER - REMOVAL, TIMING CHAIN......9-153
COVER - REMOVAL, WHEEL............22-19
COVER - RIGHT - INSTALLATION,
CYLINDER HEAD.....................9-103
COVER - RIGHT - REMOVAL, CYLINDER
HEAD..............................9-102
COVER AND DISC RUNOUT - DIAGNOSIS
AND TESTING, CLUTCH.................6-6
COVER BACKING PLATE -
INSTALLATION, STEERING COLUMN......23-70
COVER BACKING PLATE - REMOVAL,
STEERING COLUMN..................23-70
COVER BALL BEARING - INSTALLATION,
END ...............................21-10
COVER BALL BEARING - REMOVAL, END . . . 21-9
COVER O-RING - INSTALLATION, REAR . . . 21-20
COVER O-RING - REMOVAL, REAR.......21-19
COVER SEAL - INSTALLATION, END......21-11
COVER SEAL - INSTALLATION, INPUT
SHAFT.............................21-14
COVER SEAL - REMOVAL, END..........21-11
COVER SEAL - REMOVAL, INPUT SHAFT . . 21-13
COVER-LEFT - INSTALLATION, CYLINDER
HEAD..............................9s-20
COVER-LEFT - REMOVAL, CYLINDER
HEAD..............................9s-20
COVER-RIGHT - INSTALLATION,
CYLINDER HEAD.....................9s-19
COVER-RIGHT - REMOVAL, CYLINDER
HEAD..............................9s-19
COVER(S) - DESCRIPTION, CYLINDER
HEAD.........................9-102,9s-19
COVER(S) - INSTALLATION, TIMING
BELT ...............................9-62
COVERS - QUAD BUCKET, 50/50 SPLIT,
BENCH - INSTALLATION, SEAT BACK
HINGE............................23-101
COVERS - QUAD BUCKET, 50/50 SPLIT,
BENCH - REMOVAL, SEAT BACK HINGE . . 23-101
COVER(S) - REMOVAL, TIMING BELT......9-61
COWL GRILLE - INSTALLATION
.........23-51
COWL GRILLE - REMOVAL
.............23-50
COWL TRIM - INSTALLATION
...........23-76
COWL TRIM - REMOVAL
...............23-76
C-PILLAR - INSTALLATION, SEAT BELT
HEIGHT ADJUSTER-BOR
.............8O-13C-PILLAR - REMOVAL, SEAT BELT
HEIGHT ADJUSTER-BOR.............8O-13
C-PILLAR TRIM - INSTALLATION........23-77
C-PILLAR TRIM - REMOVAL............23-77
CRADLE CROSSMEMBER -
DESCRIPTION, FRONT..................13-9
CRADLE CROSSMEMBER THREAD
REPAIR - DESCRIPTION, FRONT..........13-9
CRANK - INSTALLATION, WINDOW.......23-21
CRANK - REMOVAL, WINDOW..........23-21
CRANKSHAFT - INSPECTION.........9-37,9s-7
CRANKSHAFT - INSTALLATION.......9-38,9s-7
CRANKSHAFT - REMOVAL...........9-37,9s-6
CRANKSHAFT END PLAY - STANDARD
PROCEDURE.....................9-36,9s-6
CRANKSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING.............9-125
CRANKSHAFT MAIN BEARINGS -
INSTALLATION.......................9-124
CRANKSHAFT MAIN BEARINGS -
REMOVAL..........................9-124
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION...................9-127,9-40
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL......................9-127,9-40
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION...................9-129,9-42
CRANKSHAFT OIL SEAL - REAR -
REMOVAL......................9-128,9-41
CRANKSHAFT POSITION SENSOR -
DESCRIPTION.......................14-25
CRANKSHAFT POSITION SENSOR -
OPERATION.........................14-25
CRANKSHAFT POSITION SENSOR -
REMOVAL..........................14-25
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION.....................9-129
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL.........................9-129
CRANKSHAFT SPROCKET -
INSTALLATION...................9-156,9-65
CRANKSHAFT SPROCKET - REMOVAL....9-156,
9-64
CROSSBAR - INSTALLATION, LUGGAGE
RACK..............................23-57
CROSSBAR - REMOVAL, LUGGAGE RACK . 23-56
CROSSMEMBER - DESCRIPTION, FRONT
CRADLE.............................13-9
CROSSMEMBER MOUNT BUSHINGS -
INSTALLATION, FRONT................13-12
CROSSMEMBER MOUNT BUSHINGS -
REMOVAL, FRONT....................13-12
CROSSMEMBER THREAD REPAIR -
DESCRIPTION, FRONT CRADLE..........13-9
CROSSOVER - INSTALLATION,
GEARSHIFT CABLE...................21-76
CROSSOVER - REMOVAL, GEARSHIFT
CABLE.............................21-73
CROSS-OVER PIPE - 3.3/3.8L -
INSTALLATION........................11-6
CROSS-OVER PIPE - 3.3/3.8L -
REMOVAL...........................11-6
CUP HOLDER - INSTALLATION..........23-64
CUP HOLDER - REMOVAL..............23-64
CUPHOLDER - INSTALLATION, QUAD
BUCKET SEAT SIDE SHIELD - NO
........23-97
CUPHOLDER - REMOVAL, QUAD BUCKET
SEAT SIDE SHIELD - NO
...............23-97
CURB HEIGHT MEASUREMENT -
STANDARD PROCEDURE
................2-55
CUSHION - INSTALLATION, FRONT/QUAD
SEAT
..............................23-93
CUSHION - INSTALLATION, STABILIZER
BAR
.................................2-4
CUSHION - REMOVAL, FRONT/QUAD
SEAT
..............................23-93
CUSHION - REMOVAL, STABILIZER BAR
....2-4
CUSHION COVER - QUAD BUCKET, 50/50
SPLIT, BENCH - INSTALLATION, SEAT
. . . 23-100
CUSHION COVER - QUAD BUCKET, 50/50
SPLIT, BENCH - REMOVAL, SEAT
.......23-100
CUSHION SIDE COVER - INSTALLATION,
FRONT SEAT
........................23-94
CUSHION SIDE COVER - REMOVAL,
FRONT SEAT
........................23-94
CV BOOT - INNER - INSTALLATION
........3-6
CV BOOT - INNER - REMOVAL
............3-6
RSINDEX9
Description Group-Page Description Group-Page Description Group-Page

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