2004 CHRYSLER VOYAGER Service Manual

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Page 1665 of 2585

CHRYSLER VOYAGER 2004 Service Manual (9) Install differential support plate. Align support plate to differential case with alignment pins 8470 (Fig. 118). (10) Install thrust buttons 8491 to both bearing journals and press halves togethe

Page 1666 of 2585

CHRYSLER VOYAGER 2004 Service Manual (13) Install tapered roller bearings using installer 8473 and an arbor press (Fig. 122). Insert button 8491 on opposite journal to protect journal and/or bearing during press operation. Repeat the sam

Page 1667 of 2585

CHRYSLER VOYAGER 2004 Service Manual DIFFERENTIAL BEARING SHIM CHART PART NUMBERSHIM THICKNESS METRIC (MM) STANDARD (STD) 4659242 0.50 0.0197 4659243 0.54 0.0213 4659247 0.58 0.0228 4659248 0.62 0.0244 4659249 0.66 0.0260 4659250 0.70 0.

Page 1668 of 2585

CHRYSLER VOYAGER 2004 Service Manual If end play measurement indicates a thrust washer change is necessary, the differential must be disas- sembled. (Refer to 21 - TRANSMISSION/TRANS- AXLE/MANUAL/DIFFERENTIAL - DISASSEMBLY)FLUID STANDARD

Page 1669 of 2585

CHRYSLER VOYAGER 2004 Service Manual FLUID DRAIN (1) Raise vehicle on hoist. (2) Remove transaxle drain plug (Fig. 127) and drain fluid into suitable container. (3) Install drain plug and torque to 23 N´m (17 ft. lbs.). FLUID FILL (1) R

Page 1670 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION (1) Install gearshift boot to console and secure with three (3) retaining clips (Fig. 130). (2) Install gearshift knob (Fig. 129). Orient shift pattern 1¤4-turn clockwise, press down, an

Page 1671 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Remove four (4) center console-to-gearshift mechanism screws. Remove console assembly (Fig. 134). (7) Remove center console support bracket (Fig. 135).(8) Remove crossover cable retainer clip (Fig

Page 1672 of 2585

CHRYSLER VOYAGER 2004 Service Manual (10)2.4L Gas equipped models goto Step 15. 2.5L TD models:Remove battery thermal shield (Fig. 138). (11) Remove battery hold down nut, clamp, and battery (Fig. 139).(12) Remove battery tray (Fig. 140)
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