2004 CHRYSLER VOYAGER Service Manual

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Page 329 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Install clutch release bearing to lever. Apply grease to interface points. Make sure release bearing retainers engage lever pocket as shown in (Fig. 10). (3) Apply grease to pivot ball, and on rel

Page 330 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION (1) Carefully route master cylinder plumbing into engine compartment as removed and position master cylinder to dash panel hole. (2) Rotate master cylinder 45É clockwise, insert into das

Page 331 of 2585

CHRYSLER VOYAGER 2004 Service Manual (10) Using Tool 6638A, disconnect clutch master cylinder ªquick connectº fitting (Fig. 17). Disengage plumbing retainer from body stud. (11) Remove master cylinder reservoir-to-strut tower nuts (Fig

Page 332 of 2585

CHRYSLER VOYAGER 2004 Service Manual MODULAR CLUTCH ASSY - 2.4L GAS REMOVAL (1) Remove transaxle from vehicle. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - REMOVAL) (2) Remove modular clutch assembly from input shaft (Fig. 19). INSTALL

Page 333 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION (1) Install clutch release bearing and lever (if removed). (Refer to 6 - CLUTCH/CLUTCH RELEASE BEARING - INSTALLATION) (2) Install clutch disc and pressure plate to fly- wheel (Fig. 21).

Page 334 of 2585

CHRYSLER VOYAGER 2004 Service Manual CLUTCH PEDAL INTERLOCK SWITCH REMOVAL LHD (1) Disconnect battery negative cable. (2) Remove instrument panel lower silencer (Fig. 23). (3) Remove knee bolster (Fig. 24). (4) Disconnect interlock switc

Page 335 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION LHD (1) Install interlock switch into pedal bracket hole, and secure harness with retainer as shown in (Fig. 28). Make sure switch wing tabs are fully expanded. (2) Connect interlock swit

Page 336 of 2585

CHRYSLER VOYAGER 2004 Service Manual (7) Install instrument panel lower silencer (Fig. 23). (8) Connect battery negative cable. (9) Verify function of starter interlock switch. Switch must actuate when pedal is depressed. CLUTCH PEDAL UP
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