2004 CHRYSLER VOYAGER Service Manual

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Page 1809 of 2585

CHRYSLER VOYAGER 2004 Service Manual (13) Using Tool 5059A and an arbor press, com- press UD clutch piston/spring enough to remove snap ring (Fig. 232) (Fig. 233). (14) Remove spring retainer, spring, and piston (Fig. 233). (15) Remove i

Page 1810 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 233 Underdrive Clutch Piston, Spring and Retainer 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY Fig. 234 Input Hub Tap

Page 1811 of 2585

CHRYSLER VOYAGER 2004 Service Manual (17) Separate clutch retainer from OD/Reverse pis- ton (Fig. 236). (18) Using Tool 6057 and an arbor press, compress return OD/Reverse piston return spring just enough to remove snap ring (Fig. 237).(

Page 1812 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 240 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1813 of 2585

CHRYSLER VOYAGER 2004 Service Manual ASSEMBLY Use petrolatum on all seals to ease assembly of components. (1) Using an arbor press, install input shaft to input shaft hub (Fig. 241). (2) Install input shaft snap ring (Fig. 242).(3) Using

Page 1814 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Install the OD/Reverse piston assembly to the input clutch retainer as shown in (Fig. 245). (5) Install the input hub/shaft assy. to the OD/Re- verse piston/clutch retainer assy. (Fig. 246).(6) In

Page 1815 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 248 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -

Page 1816 of 2585

CHRYSLER VOYAGER 2004 Service Manual (7) Install UD clutch piston (Fig. 249). (8) Install UD piston return spring and Tool 5067 as shown in (Fig. 250). (9) Using Tool 5059A and an arbor press, Install the UD spring retainer and snap ring
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