2004 CHRYSLER VOYAGER Service Manual

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Page 1969 of 2585

CHRYSLER VOYAGER 2004 Service Manual (5) Remove reverse clutch pack (Fig. 200).Ta g components for assembly identification. Fig. 200 Reverse Clutch Assembly 1 - SNAP RING 2 - REACTION PLATE 3 - CLUTCH DISC (2) 4 - CLUTCH PLATE (1) 5 - IN

Page 1970 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Remove the OD/Reverse pressure plate snap ring (Fig. 201). (7) Remove OD/Reverse pressure plate (Fig. 201). (8) Remove OD/Reverse pressure plate wave snap ring (Fig. 201). (9) Remove OD clutch pac

Page 1971 of 2585

CHRYSLER VOYAGER 2004 Service Manual (10) Remove and inspect OD and UD Shafts, as well as #3 thrust washer and plate, and #2 needle bearing (Fig. 202). Fig. 202 Overdrive/Underdrive Shafts 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS)

Page 1972 of 2585

CHRYSLER VOYAGER 2004 Service Manual (11) Remove the OD/UD reaction plate tapered snap ring, reaction plate, and first friction disc (Fig. 203). (12) Remove the UD clutch flat snap ring and rest of UD clutch pack (Fig. 203). Tag clutch p

Page 1973 of 2585

CHRYSLER VOYAGER 2004 Service Manual CAUTION: Compress return spring just enough to remove or install snap ring.(13) Using Tool 5059A and an arbor press, com- press UD clutch piston/spring enough to remove snap ring (Fig. 204) (Fig. 205)

Page 1974 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Remove input hub tapered snap ring (Fig. 206) (Fig. 212). (16) Tap on input hub with soft faced hammer and separate input hub from OD/Reverse piston and clutch retainer (Fig. 207). (17) Separate

Page 1975 of 2585

CHRYSLER VOYAGER 2004 Service Manual (18) Using Tool 6057 and an arbor press, compress return OD/Reverse piston return spring just enough to remove snap ring (Fig. 209). (19) Remove input shaft to input clutch hub snap ring (Fig. 210) (F

Page 1976 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 212 Input Clutch Hub, Retainer, and OD/Reverse Piston 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING 3 - CLUTCH RETAINER 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON7 - SEAL, INPUT SHAFT 8 -
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