2004 CHRYSLER VOYAGER Service Manual

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Page 1649 of 2585

CHRYSLER VOYAGER 2004 Service Manual (13) Install right mount bracket to transaxle (Fig. 80). (14) Connect gearshift cables to shift levers/cover assembly (Fig. 81). Install cables into position at mount bracket and secure with retaining

Page 1650 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 82 Transaxle Removal/Installation 1 - TRANSAXLE 2 - BOLT Fig. 83 Transaxle Upper Mount 1 - MOUNT 2 - BOLT (4) Fig. 84 Starter Motor Removal/Installation 1 - STARTER MOTOR 2 - BOLT (3) RST850 MANU

Page 1651 of 2585

CHRYSLER VOYAGER 2004 Service Manual (8) Install engine front mount bracket. Install and torque bracket-to-transaxle bolts to 102 N´m (75 ft. lbs.). Install and torque bracket-to-engine bolts to 68 N´m (50 ft. lbs.). Torque through-bol

Page 1652 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Install coolant recovery bottle bracket (Fig. 88). (16) Install coolant recovery bottle to bracket. (17) Connect battery temperature sensor and install battery tray (Fig. 89).(18) Install battery

Page 1653 of 2585

CHRYSLER VOYAGER 2004 Service Manual SPECIFICATIONS - T850 MANUAL TRANSAXLE GENERAL SPECIFICATIONS DESCRIPTION SPECIFICATION Transaxle TypeConstant-mesh, fully synchronized 5-speed with integral differential Lubrication MethodSplash oil

Page 1654 of 2585

CHRYSLER VOYAGER 2004 Service Manual INTERMEDIATE SHAFT BLOCKER RING WEAR GAP 1st Gear 0.66-1.84 mm (0.026-0.072 in.) 2nd Gear 0.66-1.84 mm (0.026-0.072 in.) 5th Gear 0.86-1.54 mm (0.034-0.061 in.) Reverse 0.77-1.63 mm (0.030-0.064 in.)

Page 1655 of 2585

CHRYSLER VOYAGER 2004 Service Manual SPECIAL TOOLS - T850 TRANSAXLE Bearing Splitter, P-334 Slide Hammer, C-3752 Universal Handle, C-4171 Torque Tool, C-4995 Puller Set, 5048 Disconnect Tool, 6638A Remover, 6786 Remover/Installer, 6891 2

Page 1656 of 2585

CHRYSLER VOYAGER 2004 Service Manual Alignment Pins, 8470 Installer, 8471 Race Remover, 8472 Bearing Installer, 8473 Remover/Installer, 8474 Installer, 8475 Installer, 8476 Wrench, 8478 RST850 MANUAL TRANSAXLE21-59 T850 MANUAL TRANSAXLE
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