2004 CHRYSLER VOYAGER Service Manual

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Page 2073 of 2585

CHRYSLER VOYAGER 2004 Service Manual (14) Remove regulator valve spring retainer (Fig. 167). (15) Remove remaining retainers as shown in (Fig. 168). (16) Remove valves and springs as shown in (Fig. 169). NOTE: Refer to Valve Body Cleanin

Page 2074 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 169 Springs and Valves Location 1 - VALVE BODY 5 - MANUAL VALVE 2 - T/C REGULATOR VALVE 6 - CONVERTER CLUTCH SWITCH VALVE 3 - L/R SWITCH VALVE 7 - SOLENOID SWITCH VALVE 4 - CONVERTER CLUTCH CONTR

Page 2075 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Verify that all retainers are installed as shown in (Fig. 172). Retainers should be flush or below valve body surface. (5) Install check balls into position as shown in (Fig. 173). If necessary, s

Page 2076 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Install thermal valve into transfer plate (Fig. 174). (7) Install separator plate to valve body (Fig. 175). (8) Install the overdrive clutch (#5) check valve to separator plate (Fig. 176) (9) Inst

Page 2077 of 2585

CHRYSLER VOYAGER 2004 Service Manual (10) Install transfer plate to valve body and sepa- rator plate. Make sure oil screen and #5 check valve do not bind (Fig. 178). (11) Install twenty-four transfer plate to valve body screws (Fig. 179)

Page 2078 of 2585

CHRYSLER VOYAGER 2004 Service Manual (14) Install Manual Shaft/Rooster Comb and Transmission Range Sensor (Fig. 182). (15) Make sure Manual Valve control pin is con- tained within the rooster comb slot (Fig. 183). Install Transmission Ra

Page 2079 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Install transaxle oil filter (Fig. 187). Inspect the o-ring and replace if necessary. (3) Ensure the transaxle oil pan and transaxle case sealing surfaces are clean and dry. Install an 1/8º bead

Page 2080 of 2585

CHRYSLER VOYAGER 2004 Service Manual TIRES/WHEELS TABLE OF CONTENTS page page TIRES/WHEELS DIAGNOSIS AND TESTING - TIRE AND WHEEL VIBRATION.....................1 STANDARD PROCEDURE STANDARD PROCEDURE - TIRE AND WHEEL BALANCE.............
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