2004 CHRYSLER VOYAGER Service Manual

Page 265 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) Install the automatic adjuster screw on the
leading brake shoe. Then install the trailing brake
shoe on the park brake actuating lever and park
brake actuating strut (Fig. 26). Position trailing
b

Page 266 of 2585

CHRYSLER VOYAGER 2004  Service Manual DISC BRAKE CALIPER -
FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES)
(1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pe

Page 267 of 2585

CHRYSLER VOYAGER 2004  Service Manual master cylinder reservoir from completely draining
out.(3) Disconnect the brake fluid flex hose from the
caliper assembly and remove it from the vehicle.
CAUTION: Do not use excessive force when clamp

Page 268 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Unfold the bushing using your fingers or a
wooden dowel until the bushing is fully seated into
the caliper housing. The bushing flanges should be
seated evenly on both sides of the bushing hole. (

Page 269 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
INSTALLATION - FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES)
CAUTION: TRW and Continental Teves brake cali-
pers are not interchangeable. Each caliper is specif-
ically designed for

Page 270 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 271 of 2585

CHRYSLER VOYAGER 2004  Service Manual NOTE: Do not use a screw driver or other metal tool
for seal removal. Using such tools can scratch the
bore or leave burrs on the seal groove edges.(6) Using a soft tool such as a plastic trim stick,

Page 272 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Reinstall the caliper on the vehicle and bleed
the brakes as necessary. Refer to Installation in this
section.
INSTALLATION - REAR DISC BRAKE CALIPER
(1) Completely retract caliper piston back int