2004 CHRYSLER VOYAGER Service Manual

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Page 2209 of 2585

CHRYSLER VOYAGER 2004 Service Manual QUAD BUCKET SEAT RISER
REMOVAL
(1) Remove the seat from vehicle. Refer to Owners
Manual for proper procedures.
(2) Remove seat side shield/cupholder. (Refer to 23
- BODY/SEATS/QUAD BUCKET SEAT SIDE
S

Page 2210 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION
(1) Install the seatback.
(2) Install the shoulder bolts attaching the seat-
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the child seat sync

Page 2211 of 2585

CHRYSLER VOYAGER 2004 Service Manual SEAT CUSHION COVER -
QUAD BUCKET, 50/50 SPLIT,
BENCH
REMOVAL
BENCH SEAT & 50/50 SPLIT
(1) Remove seat from vehicle. Refer to Owners
Manual for proper procedures.
(2) Remove seat back. (Refer to 23 -

SEAT CUSHION COVER -
QUAD BUCKET, 50/50 SPLIT,
BENCH
REMOVAL
BENCH SEAT & 50/50 SPLIT
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove seat back. (Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - REMOVAL)
(3) Remove seat risers. (Refer to 23 - BODY/
SEATS/BENCH SEAT RISER - 50/50 SPLIT -
REMOVAL) and (Refer to 23 - BODY/SEATS/BENCH
SEAT RISER - FIRST ROW - REMOVAL) and (Refer
to 23 - BODY/SEATS/BENCH SEAT RISER - SEC-
OND ROW - REMOVAL)
(4) Disconnect the cushion cover J-straps.
(5) Remove seat cushion cover from seat cushion.
QUAD BUCKET
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove seat back.(Refer to 23 - BODY/SEATS/
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL)
(3) Remove seat risers. (Refer to 23 - BODY/
SEATS/QUAD BUCKET SEAT RISER - REMOVAL)
(4) Disconnect the cushion cover J-straps.
(5) Remove seat cushion cover from seat cushion.
INSTALLATION
BENCH SEAT & 50/50 SPLIT
(1) Position the seat cushion cover on the cushion.
(2) Engage the J-strap retainers.
(3) Steam wrinkles from seat cushion, if necessary.
(4) Install seat risers. (Refer to 23 - BODY/SEATS/
BENCH SEAT RISER - 50/50 SPLIT - INSTALLA-
TION) and (Refer to 23 - BODY/SEATS/BENCH
SEAT RISER - SECOND ROW - INSTALLATION)
and (Refer to 23 - BODY/SEATS/BENCH SEAT
RISER - THIRD ROW - INSTALLATION)
(5) Install seat back. (Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(6) Install seat into vehicle.
QUAD BUCKET
(1) Position the seat cushion cover on the cushion.
(2) Engage the J-strap retainers.
(3) Steam wrinkles from seat cushion, if necessary.
(4) Install seat risers. (Refer to 23 - BODY/SEATS/
QUAD BUCKET SEAT RISER - INSTALLATION)(5) Install seat back. (Refer to 23 - BODY/SEATS/
BUCKET SEAT BACK - QUAD BUCKET - INSTAL-
LATION)
(6) Install seat into vehicle.
BENCH SEAT RISER - 50/50
SPLIT
REMOVAL
(1) Remove the seat from the vehicle. Refer to the
Owners Manual for proper procedures.
(2) Unclip the seat cushion cover j-strap. (Fig. 34).
(3) Remove the six bolts and remove the riser.
INSTALLATION
(1) Place the riser onto the seat install the bolts
and tighten to 48 N´m (35 ft. lbs.) torque.
(2) Clip seat cusion cover j-strap onto the riser.
(3) Install the seat into the vehicle. Refer to the
Owner's Manual for proper procedure.
Fig. 34 BENCH SEAT RISER - 50/50 SPLIT
1 - SEAT CUSHION COVER CLIP
2 - SEAT RISER BOLTS
3 - SEAT RISER
23 - 100 SEATSRS

Page 2212 of 2585

CHRYSLER VOYAGER 2004 Service Manual BENCH SEAT RISER - SECOND
ROW
REMOVAL
(1) Remove seat from vehicle. Refer to Owners
Manual for proper procedures.
(2) Place seat bottom side up on a clean covered
work surface.
(3) Remove bolts attac

Page 2213 of 2585

CHRYSLER VOYAGER 2004 Service Manual BENCH SEAT BACK HINGE
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the

BENCH SEAT BACK HINGE
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the bench seat back upper and lower
hinge covers. (Refer to 23 - BODY/SEATS/SEAT
BACK HINGE COVERS - 50/50 SPLIT, BENCH -
REMOVAL)
(2) Remove the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - REMOVAL)
(3) Remove bolts attaching seat back hinge to seat
cushion frame (Fig. 37).
(4) Remove seat back hinge from seat.
INSTALLATION
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Place hinge in position on seat.
(2) Engage synchronizing cable end into (clip on
left side) hinge latch release arm.
(3) Engage synchronizing cable housing into seat
back hinge.
(4) Place seat back hinge in position on seat.
(5) Install bolts attaching seat back hinge to seat
cushion frame. Tighten bolts to 48 N´m (35 ft. lbs.)
torque.
(6) Install shoulder bolts attaching seat back hinge
to seat back frame (Fig. 37). Tighten nuts to 34 N´m
(25 ft. lbs.) torque.(Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(7) Install bench seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
50/50 SPLIT, BENCH - INSTALLATION)
(8) Verify seat back hinge operation and adjust
synchronizing cable, if equipped. (Refer to 23 -
BODY/SEATS/SYNCHRONIZING CABLE ADJUST-
MENT)
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 38).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
Fig. 37 BENCH SEAT BACK HINGE
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
23 - 102 SEATSRS

Page 2214 of 2585

CHRYSLER VOYAGER 2004 Service Manual BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headr

BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 39).
(7) Remove the seat back.
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.(1) Install the seat back.
(2) Install the shoulder bolts attaching the seat
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(4) Connect the synchronizing cable housing to the
seat back hinge, if equipped.
(5) Install the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE - INSTALLA-
TION)
(6) Install the armrests, if equipped. (Refer to 23 -
BODY/SEATS/ARMREST - INSTALLATION)
(7) Install the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - INSTALLA-
TION)
(8) Adjust synchronizing cable, if equipped. (Refer
to 23 - BODY/SEATS/SYNCHRONIZING CABLE
ADJUSTMENT)
BENCH SEAT BACK COVER
REMOVAL
(1) Remove the bench seat back. (Refer to 23 -
BODY/SEATS/BENCH SEAT BACK - REMOVAL)
(2) Remove the bench seatback panel. (Refer to 23
- BODY/SEATS/BENCH SEATBACK PANEL -
REMOVAL)
(3) Disconnect the cover J-straps.
(4) Remove the seat back cover from the seat back
assembly.
INSTALLATION
(1) Install seat back cover onto the seat back
frame and cushion assembly.
Fig. 38 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 39 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
RSSEATS23 - 103
BENCH SEAT BACK HINGE (Continued)

Page 2215 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Connect the J-straps.
(3) Install the bench seatback panel. (Refer to 23 -
BODY/SEATS/BENCH SEATBACK PANEL -
INSTALLATION)
(4) Install the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - I

Page 2216 of 2585

CHRYSLER VOYAGER 2004 Service Manual INSTALLATION
3-PASS BENCH SEAT
(1) Place retainer in position.
(2) Install the five attaching screws and tighten 2
N´m (17 in. lbs.) torque.
50/50 SPLIT BENCH SEAT
(1) Engage bottom hooks of the reta

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