2004 CHRYSLER VOYAGER Service Manual

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Page 2017 of 2585

CHRYSLER VOYAGER 2004 Service Manual (5) Remove 2/4 Accumulator components as shown in (Fig. 317). (6) Remove Valve Body to Transfer Plate screws (Fig. 318). (7) Invert assembly and remove Transfer Plate (Fig. 319). Beware of loose check

Page 2018 of 2585

CHRYSLER VOYAGER 2004 Service Manual (9) Remove the overdrive clutch (#5) check valve (Fig. 321) (10) Remove separator plate (Fig. 322). (11) Remove thermal valve (Fig. 323). Fig. 321 Remove Overdrive Clutch (#5) Check Valve 1 - OVERDRIV

Page 2019 of 2585

CHRYSLER VOYAGER 2004 Service Manual (12) Remove check balls (Fig. 324). NOTE: Tag all valve/spring assemblies for reassem- bly identification. (13)Remove dual retainer plate using Tool 6301 (Fig. 325). (14) Remove regulator valve spring

Page 2020 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Remove remaining retainers as shown in (Fig. 327). (16) Remove valves and springs as shown in (Fig. 328). NOTE: Refer to Valve Body Cleaning and Inspection for cleaning procedures. ASSEMBLY NOTE:

Page 2021 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Install regulator valve spring retainer (Fig. 329). (3) Install dual retainer plate using Tool 6301 (Fig. 330). (4) Verify that all retainers are installed as shown in (Fig. 331). Retainers should

Page 2022 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 332 Ball Check Location 1 - (#4) BALL CHECK LOCATION 2 - (#2) BALL CHECK LOCATION 3 - RETAINER4 - (#3) BALL CHECK LOCATION 5 - LOW/REVERSE SWITCH VALVE 6 - T/C LIMIT VALVE Fig. 333 Install Therma

Page 2023 of 2585

CHRYSLER VOYAGER 2004 Service Manual (8) Install the overdrive clutch (#5) check valve to separator plate (Fig. 335) (9) Install oil screen to separator plate (Fig. 336). (10) Install transfer plate to valve body and sepa- rator plate. M

Page 2024 of 2585

CHRYSLER VOYAGER 2004 Service Manual (12) Install 2/4 Accumulator components as shown in (Fig. 339). (13) Torque 2/4 Accumulator retainer to 5 N´m (45 in. lbs.) (Fig. 340). (14) Install Manual Shaft/Rooster Comb and Transmission Range S
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