2004 CHRYSLER VOYAGER Service Manual

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Page 1857 of 2585

CHRYSLER VOYAGER 2004 Service Manual (8) Install the overdrive clutch (#5) check valve to separator plate (Fig. 360) (9) Install oil screen to separator plate (Fig. 361).(10) Install transfer plate to valve body and sepa- rator plate. Ma

Page 1858 of 2585

CHRYSLER VOYAGER 2004 Service Manual (12) Install 2/4 Accumulator components as shown in (Fig. 364). (13) Torque 2/4 Accumulator retainer to 5 N´m (45 in. lbs.) (Fig. 365).(14) Install Manual Shaft/Rooster Comb and Transmission Range Se

Page 1859 of 2585

CHRYSLER VOYAGER 2004 Service Manual (16) Install manual shaft seal (Fig. 368). INSTALLATION NOTE: If valve body assembly is being replaced or reconditioned, it is necessary to perform the TCM Quick Learn Procedure. (Refer to 8 - ELECTRI

Page 1860 of 2585

CHRYSLER VOYAGER 2004 Service Manual (3) Ensure the transaxle oil pan and transaxle case sealing surfaces are clean and dry. Install an 1/8º bead of MopartSilicone Rubber Adhesive Seal- ant to the oil pan and install (Fig. 372). Torque

Page 1861 of 2585

CHRYSLER VOYAGER 2004 Service Manual

Page 1862 of 2585

CHRYSLER VOYAGER 2004 Service Manual TRANSMISSION/TRANSAXLE TABLE OF CONTENTS page page T850 MANUAL TRANSAXLE ................1 40TE AUTOMATIC TRANSAXLE .............2441TE AUTOMATIC TRANSAXLE ............166 T850 MANUAL TRANSAXLE TABLE

Page 1863 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 1 Input Shaft Assembly 1 - INPUT SHAFT 7 - SNAP RING 2 - THRUST WASHER 8 - INPUT BEARING (SEALED) 3 - 3RD GEAR 9 - NEEDLE BEARING 4 - 4TH GEAR 10 - SNAP RING 5 - 5TH GEAR 11 - 3/4 SYNCHRONIZER 6

Page 1864 of 2585

CHRYSLER VOYAGER 2004 Service Manual NOTE: 5th gear nut is staked to the shaft. If neces- sary, grind stake area to ease removal, but use care not to contact gear.(5) Remove 5th gear nut with wrench 8478 (Fig. 4). Discard nut and use a n
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