2004 CHRYSLER VOYAGER Service Manual

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Page 2025 of 2585

CHRYSLER VOYAGER 2004 Service Manual (16) Install manual shaft seal (Fig. 343). INSTALLATION NOTE: If valve body assembly is being replaced or reconditioned, it is necessary to perform the TCM Quick Learn Procedure. (Refer to 8 - ELECTRI

Page 2026 of 2585

CHRYSLER VOYAGER 2004 Service Manual (3) Ensure the transaxle oil pan and transaxle case sealing surfaces are clean and dry. Install an 1/8º bead of Mopar tSilicone Rubber Adhesive Seal- ant to the oil pan and install (Fig. 347). Torque

Page 2027 of 2585

CHRYSLER VOYAGER 2004 Service Manual 41TE AUTOMATIC TRANSAXLE TABLE OF CONTENTS page page 41TE AUTOMATIC TRANSAXLE DISASSEMBLY ........................166 ASSEMBLY ...........................184 ACCUMULATOR DESCRIPTION ..................

Page 2028 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Remove oil pan-to-case bolts (Fig. 2). (5) Remove oil pan (Fig. 3).(6) Remove oil filter (Fig. 4). (7) Turn manual valve fully clock-wise to get park rod into position for removal. (8) Remove valv

Page 2029 of 2585

CHRYSLER VOYAGER 2004 Service Manual CAUTION: Do not handle the valve body assembly from the manual valve. Damage can result.(9) Using a screwdriver, push park rod rollers away from guide bracket (Fig. 6) and remove valve body assembly (

Page 2030 of 2585

CHRYSLER VOYAGER 2004 Service Manual (12) Remove low/reverse accumulator plug (Fig. 10). (13) Remove low/reverse accumulator piston using suitable pliers (Fig. 11) (Fig. 12). (14) Measure input shaft end play. Place transaxle so input sh

Page 2031 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Remove oil pump-to-case bolts (Fig. 14). CAUTION: Be sure input speed sensor is removed before removing oil pump. (16) Install pullers Tool C-3752 as shown in (Fig. 15). (17) Remove oil pump asse

Page 2032 of 2585

CHRYSLER VOYAGER 2004 Service Manual (18) Remove oil pump gasket (Fig. 18). CAUTION: If transaxle failure has occurred, the cooler bypass valve must be replaced. Do not re-use or attempt to clean valve. (19) Remove cooler bypass valve (F
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