2004 CHRYSLER VOYAGER Service Manual

Page 1425 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) Install crankshaft damper. (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION)
(5) Install accessory drive belt. (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION

Page 1426 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
CAUTION: If burr or scratch is present on the
crankshaft edge (chamfer), cleanup with 400 grit
sand paper to prevent seal damage during installa-
tion of new seal.
(1) Place Special Tool

Page 1427 of 2585

CHRYSLER VOYAGER 2004  Service Manual VIBRATION DAMPER
REMOVAL
(1) Disconnect negative cable from battery.
(2) Raise vehicle on hoist.
(3) Remove the right front wheel and inner splash
shield.
(4) Remove the accessory drive belt. (Refer t

Page 1428 of 2585

CHRYSLER VOYAGER 2004  Service Manual FLEX PLATE
REMOVAL
(1) Remove the transaxle (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 41TE -
REMOVAL).
(2) Remove flex plate attaching bolts.
(3) Remove the flex plate (Fig. 85).
INSTALLATIO

Page 1429 of 2585

CHRYSLER VOYAGER 2004  Service Manual Fig. 87 Engine Mounting - Front
1 - CROSSMEMBER 5 - BOLT 54 N´m (40 ft. lbs.)
2 - BOLT - 68 N´m (50 ft. lbs.) 6 - NUT - 68 N´m (50 ft. lbs.)
3 - BOLT - 102 N´m (75 ft. lbs.) 7 - MOUNT - ENGINE FRO

Page 1430 of 2585

CHRYSLER VOYAGER 2004  Service Manual LEFT MOUNT
REMOVAL
(1) Raise the vehicle on hoist.
(2) Remove the left front wheel.
(3) Remove the left mount through bolt access
cover.
(4) Support the transaxle with a suitable jack.
(5) Remove the

Page 1431 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
(1) Install rear mount bracket, if removed (Fig.
92).
(2) Install the rear mount and bolts (Fig. 91).
Tighten bolts to 54 N´m (40 ft. lbs.).
(3) Install the mount through bolt to the mou

Page 1432 of 2585

CHRYSLER VOYAGER 2004  Service Manual RIGHT MOUNT
REMOVAL
(1) Remove air cleaner housing lid and clean air
hose from throttle body.
(2) Remove air cleaner element and housing.
(3) Disconnect make-up air hose from cylinder
head cover.
(4)