2004 CHRYSLER VOYAGER Service Manual

fuel tank removal inflation pressure ESP immobilizer trunk winter tyres

Page 2553 of 2585

CHRYSLER VOYAGER 2004 Service Manual CV BOOT - INNER/OUTER -
INSTALLATION........................3-17
CV BOOT - INNER/OUTER - REMOVAL.....3-15
CV BOOT - OUTER - INSTALLATION.......3-10
CV BOOT - OUTER - REMOVAL...........3-10
CYCLE - STA

CV BOOT - INNER/OUTER -
INSTALLATION........................3-17
CV BOOT - INNER/OUTER - REMOVAL.....3-15
CV BOOT - OUTER - INSTALLATION.......3-10
CV BOOT - OUTER - REMOVAL...........3-10
CYCLE - STANDARD PROCEDURE,
POWER DOOR LEARN................8N-28
CYCLE - STANDARD PROCEDURE,
POWER LIFTGATE LEARN...............8N-9
CYLINDER - DESCRIPTION, KEY/LOCK....19-20
CYLINDER - DESCRIPTION, STANDARD 4 . . . 8I-9
CYLINDER - INSTALLATION, KEY/LOCK . . . 19-20
CYLINDER - INSTALLATION, LOCK . . 23-19,23-42
CYLINDER - INSTALLATION, SLAVE.......6-11
CYLINDER - INSTALLATION, SUPPORT....23-43
CYLINDER - LHD - INSTALLATION,
MASTER............................6-10
CYLINDER - LHD - REMOVAL, MASTER.....6-9
CYLINDER - OPERATION, KEY/LOCK......19-20
CYLINDER - REMOVAL, KEY/LOCK.......19-20
CYLINDER - REMOVAL, LOCK......23-19,23-42
CYLINDER - REMOVAL, SLAVE...........6-11
CYLINDER - REMOVAL, SUPPORT.......23-43
CYLINDER - RHD - INSTALLATION,
MASTER.............................6-9
CYLINDER - RHD - REMOVAL, MASTER.....6-8
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER............5-35,5s-34
CYLINDER BORE FITTING - STANDARD
PROCEDURE, PISTON TO...............9-42
CYLINDER BORE HONING - STANDARD
PROCEDURE....................9-112,9-35
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST - DIAGNOSIS AND
TESTING.........................9-83,9-9
CYLINDER COMPRESSION PRESSURE
TEST - DIAGNOSIS AND TESTING.....9-83,9-9
CYLINDER (FLUID RESERVOIR) -
ASSEMBLY, MASTER..............5-38,5s-37
CYLINDER (FLUID RESERVOIR) -
DISASSEMBLY, MASTER...........5-37,5s-36
CYLINDER HEAD - CLEANING . . 9-100,9-26,9s-17
CYLINDER HEAD - DESCRIPTION....9-24,9-99,
9s-16
CYLINDER HEAD - INSPECTION.....9-101,9-26,
9s-17
CYLINDER HEAD - INSTALLATION . . . 9-101,9-26,
9s-18
CYLINDER HEAD - REMOVAL . . 9-100,9-25,9s-17
CYLINDER HEAD COVER - CLEANING......9-31
CYLINDER HEAD COVER - INSPECTION....9-31
CYLINDER HEAD COVER -
INSTALLATION........................9-31
CYLINDER HEAD COVER - LEFT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - LEFT -
REMOVAL..........................9-103
CYLINDER HEAD COVER - REMOVAL......9-31
CYLINDER HEAD COVER - RIGHT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - RIGHT -
REMOVAL..........................9-102
CYLINDER HEAD COVER-LEFT -
INSTALLATION
.......................9s-20
CYLINDER HEAD COVER-LEFT -
REMOVAL
..........................9s-20
CYLINDER HEAD COVER-RIGHT -
INSTALLATION
.......................9s-19
CYLINDER HEAD COVER-RIGHT -
REMOVAL
..........................9s-19
CYLINDER HEAD COVER(S) -
DESCRIPTION
..................9-102,9s-19
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING
...............9-24,9-99,9s-16
CYLINDER HEAD OFF - INSTALLATION
. . . 9-108,
9-33,9s-26
CYLINDER HEAD OFF - REMOVAL
. . . 9-106,9-32,
9s-24
CYLINDER HEAD ON - INSTALLATION
....9-108,
9-33,9s-26
CYLINDER HEAD ON - REMOVAL
. . . 9-106,9-32,
9s-24
CYLINDER HOUSING - INSTALLATION,
LOCK
..............................19-19
CYLINDER HOUSING - REMOVAL, LOCK
. . 19-17
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR
.................8N-40CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, DOOR.................8N-40
CYLINDER LOCK SWITCH - EXPORT -
DESCRIPTION, DOOR..................8N-3
CYLINDER LOCK SWITCH - EXPORT -
DIAGNOSIS AND TESTING, DOOR........8N-3
CYLINDER LOCK SWITCH - EXPORT -
INSTALLATION, DOOR.................8N-4
CYLINDER LOCK SWITCH - EXPORT -
OPERATION, DOOR....................8N-3
CYLINDER LOCK SWITCH - EXPORT -
REMOVAL, DOOR.....................8N-3
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8N-41
CYLINDER LOCK SWITCH - OPERATION,
DOOR.............................8N-40
CYLINDER LOCK SWITCH - REMOVAL,
DOOR.............................8N-41
CYLINDERS - INSPECTION, WHEEL . . 5-57,5s-59
CYLINDERS - INSTALLATION, WHEEL . 5-57,5s-60
CYLINDERS - REMOVAL, WHEEL....5-57,5s-59
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR OF . . 9-10,9-86
DAMPER - INSTALLATION, VIBRATION . . . 9-130,
9-47
DAMPER - REMOVAL, VIBRATION . . . 9-130,9-47
DATA BUS COMMUNICATION RECEIVE -
PCM INPUT - OPERATION..............8E-15
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-6
DATA LINK CONNECTOR - OPERATION.....8E-7
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC..........................8N-47
DAY / NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-47
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-47
DEAERATION - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-4
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR....................8F-25,8F-27
DECOUPLER PULLEY - DIAGNOSIS AND
TESTING, GENERATOR...........8F-25,8F-27
DECOUPLER PULLEY - INSTALLATION,
GENERATOR....................8F-26,8F-28
DECOUPLER PULLEY - OPERATION,
GENERATOR....................8F-25,8F-27
DECOUPLER PULLEY - REMOVAL,
GENERATOR....................8F-26,8F-28
DEFINITION - DESCRIPTION, TRIP........25-1
DEFLECTOR - INSTALLATION, WIND.....23-121
DEFLECTOR - REMOVAL, WIND........23-121
DEFOGGER RELAY - DESCRIPTION,
REAR WINDOW.......................8G-3
DEFOGGER RELAY - INSTALLATION,
REAR WINDOW.......................8G-3
DEFOGGER RELAY - OPERATION, REAR
WINDOW............................8G-3
DEFOGGER RELAY - REMOVAL, REAR
WINDOW............................8G-3
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-4
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-4
DEFOGGER SYSTEM - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-2
DEFROSTER DUCT - INSTALLATION......24-50
DEFROSTER DUCT - REMOVAL..........24-50
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-4
DEMISTER DUCTS - INSTALLATION,
INSTRUMENT PANEL..................24-55
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL..................24-55
DEMISTER OUTLET - INSTALLATION.....24-46
DEMISTER OUTLET - REMOVAL.........24-45
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-3
DETECTION ASSY - INSTALLATION,
NATURAL VAC LEAK
..................25-13
DETECTION ASSY - REMOVAL, NATURAL
VAC LEAK
..........................25-13
DETECTION PUMP - INSTALLATION,
LEAK
..............................25-13
DETECTION PUMP - REMOVAL, LEAK
....25-13
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE
........................8W-01-8DIAGNOSTIC SYSTEM - DIAGNOSIS AND
TESTING, ON-BOARD.................8F-21
DIAGNOSTIC TROUBLE CODES -
STANDARD PROCEDURE, OBTAINING.....8E-15
DIAGRAMS - 41TE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21-169
DIAGRAMS - 4XTE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21s-75
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS - SPECIAL TOOLS,
SCHEMATICS.......................21s-89
DIESEL - DESCRIPTION, 2.5L...........19-51
DIESEL - DIAGNOSIS AND TESTING,
SYSTEM CHARGE LEVEL TEST - 2.5L....24-68
DIESEL - INSTALLATION, 2.5L..........19-52
DIESEL - REMOVAL, 2.5L..............19-51
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-6
DIESEL ENGINES - DESCRIPTION,
ENGINE OIL...........................0-6
DIESEL ENGINES - EXPORT -
DESCRIPTION........................0-24
DIESEL HEATER WIRING -
INSTALLATION, SUPPLEMENTAL........24-119
DIESEL HEATER WIRING - REMOVAL,
SUPPLEMENTAL....................24-119
DIESEL SUPPLEMENTAL CABIN HEATER
- DIAGNOSIS AND TESTING...........24-113
DIFFERENTIAL - ASSEMBLY............21-66
DIFFERENTIAL - DESCRIPTION...........21-62
DIFFERENTIAL - DISASSEMBLY.........21-62
DIFFERENTIAL - OPERATION............21-62
DIFFERENTIAL ASSEMBLY -
DESCRIPTION........................3-39
DIFFERENTIAL ASSEMBLY - OPERATION . . . 3-39
DIFFERENTIAL ASSEMBLY FLUID
CHANGE - STANDARD PROCEDURE.......3-40
DIFFERENTIAL BEARING PRELOAD -
ADJUSTMENT......................21-199
DIFFERENTIAL BEARING PRELOAD
MEASUREMENT AND ADJUSTMENT,
ADJUSTMENTS....................21s-100
DIFFERENTIAL CARRIER SEAL -
INSTALLATION........................21-9
DIFFERENTIAL CARRIER SEAL -
REMOVAL...........................21-9
DIFFERENTIAL SIDE GEAR END PLAY -
ADJUSTMENT.......................21-70
DIFFERENTIAL TURNING TORQUE -
ADJUSTMENT.......................21-69
DIMENSIONS - SPECIFICATIONS, BODY
OPENING..........................23-127
DIMENSIONS, SPECIFICATIONS - FRAME . . . 13-4
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DISC AND PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH................6-12
DISC AND PRESSURE PLATE - 2.5L TD -
REMOVAL, CLUTCH....................6-11
DISC BRAKE CALIPER - INSTALLATION,
REAR..........................5-30,5s-29
DISC BRAKE CALIPER - REMOVAL,
REAR..........................5-27,5s-26
DISC BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT............5-31,5s-30
DISC BRAKE CALIPER ADAPTER -
REMOVAL, FRONT................5-31,5s-30
DISC BRAKE CALIPER (CONTINENTAL
TEVES BRAKES) - INSTALLATION,
FRONT.............................5s-26
DISC BRAKE CALIPER (CONTINENTAL
TEVES BRAKES) - REMOVAL, FRONT.....5s-23
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-27
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - REMOVAL, FRONT
............5-24
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - INSTALLATION, FRONT
........5-27
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - REMOVAL, FRONT
............5-24
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-31
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) - REMOVAL
.......5-31
10 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

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CHRYSLER VOYAGER 2004 Service Manual DISC BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - INSTALLATION..............5s-30
DISC BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - REMOVAL.................5s-30
DISC BRAKE CALIPER (TRW BRAKES) -
INSTALLATION,

DISC BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - INSTALLATION..............5s-30
DISC BRAKE CALIPER GUIDE PINS (TRW
BRAKES) - REMOVAL.................5s-30
DISC BRAKE CALIPER (TRW BRAKES) -
INSTALLATION, FRONT................5s-26
DISC BRAKE CALIPER (TRW BRAKES) -
REMOVAL, FRONT....................5s-23
DISC BRAKE SHOES - CLEANING....5-16,5-18,
5s-15,5s-17
DISC BRAKE SHOES - INSPECTION . . . 5-16,5-18,
5s-15,5s-17
DISC BRAKE SHOES - INSTALLATION,
REAR..........................5-19,5s-18
DISC BRAKE SHOES - REMOVAL, REAR . . . 5-17,
5s-16
DISC BRAKE SHOES (CONTINENTAL
TEVES BRAKES) - INSTALLATION,
FRONT.............................5s-15
DISC BRAKE SHOES (CONTINENTAL
TEVES BRAKES) - REMOVAL, FRONT.....5s-14
DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-16
DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL, FRONT............5-14
DISC BRAKE SHOES (DISC/DRUM
BRAKES) - INSTALLATION, FRONT........5-17
DISC BRAKE SHOES (DISC/DRUM
BRAKES) - REMOVAL, FRONT............5-15
DISC BRAKE SHOES (TRW BRAKES) -
INSTALLATION, FRONT................5s-16
DISC BRAKE SHOES (TRW BRAKES) -
REMOVAL, FRONT....................5s-14
DISC BRAKES (EXPORT) - DESCRIPTION....5-13,
5s-12
DISC BRAKES (FRONT) - DESCRIPTION . . . 5-11,
5s-10
DISC BRAKES (FRONT) - OPERATION . 5-13,5s-12
DISC BRAKES (REAR) - DESCRIPTION....5-12,
5s-12
DISC BRAKES (REAR) - OPERATION . . 5-13,5s-13
DISC RUNOUT - DIAGNOSIS AND
TESTING, CLUTCH COVER...............6-6
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - INSTALLATION, A/C . . . 24-80
DISCHARGE LINE - REMOVAL, A/C.......24-79
DISPLAY TEST MODE, OPERATION - DRB
IIITSTATE ...........................25-9
DISSASEMBLY, REMOVAL..............24-51
DISTRIBUTION DUCT - INSTALLATION....24-57
DISTRIBUTION DUCT - REMOVAL........24-57
DISTRIBUTION DUCTS - INSTALLATION,
FLOOR.............................24-50
DISTRIBUTION DUCTS - REMOVAL,
FLOOR.............................24-50
DISTRIBUTION SYSTEM - DESCRIPTION,
POWER..........................8W-97-1
DISTRIBUTION SYSTEM - OPERATION,
POWER..........................8W-97-1
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-1
DOES NOT FILL - DIAGNOSIS AND
TESTING, VEHICLE...................25-16
DOME/CARGO LAMP - INSTALLATION....8L-22
DOME/CARGO LAMP - REMOVAL........8L-22
DOOR - INSTALLATION................23-16
DOOR - INSTALLATION, FUEL FILL.......23-52
DOOR - INSTALLATION, SLIDING........23-30
DOOR - REMOVAL....................23-15
DOOR - REMOVAL, FUEL FILL..........23-52
DOOR - REMOVAL, SLIDING............23-29
DOOR ACTUATOR - DESCRIPTION,
BLEND........................24-23,24-35
DOOR ACTUATOR - DESCRIPTION,
MODE.............................24-30
DOOR ACTUATOR - DESCRIPTION,
RECIRCULATION.....................24-32
DOOR ACTUATOR - INSTALLATION,
BLEND
........................24-23,24-36
DOOR ACTUATOR - INSTALLATION,
MODE
.............................24-31
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION
.....................24-33
DOOR ACTUATOR - OPERATION, BLEND
. . 24-23,
24-35
DOOR ACTUATOR - OPERATION, MODE
. . . 24-30DOOR ACTUATOR - OPERATION,
RECIRCULATION.....................24-32
DOOR ACTUATOR - REAR -
DESCRIPTION, MODE.................24-39
DOOR ACTUATOR - REAR -
INSTALLATION, MODE.................24-40
DOOR ACTUATOR - REAR - OPERATION,
MODE.............................24-40
DOOR ACTUATOR - REAR - REMOVAL,
MODE.............................24-40
DOOR ACTUATOR - REMOVAL, BLEND . . . 24-23,
24-36
DOOR ACTUATOR - REMOVAL, MODE....24-30
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-33
DOOR ADJUSTMENT - STANDARD
PROCEDURE, SLIDING................8N-28
DOOR ADJUSTMENTS, ADJUSTMENTS -
SLIDING............................23-30
DOOR BLOCKER LATCH - INSTALLATION,
FUEL FILL..........................23-53
DOOR BLOCKER LATCH - REMOVAL,
FUEL FILL..........................23-53
DOOR BLOCKER LATCH STRIKER -
INSTALLATION, FUEL FILL.............23-53
DOOR BLOCKER LATCH STRIKER -
REMOVAL, FUEL FILL.................23-53
DOOR BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL FILL.............23-54
DOOR BLOCKER LOCKOUT LINK -
REMOVAL, FUEL FILL.................23-53
DOOR CONTROL MODULE -
DESCRIPTION, SLIDING...............8E-19
DOOR CONTROL MODULE -
INSTALLATION, SLIDING...............8E-20
DOOR CONTROL MODULE - OPERATION,
SLIDING............................8E-19
DOOR CONTROL MODULE - REMOVAL,
SLIDING............................8E-19
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION.......................8N-40
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS AND TESTING.............8N-40
DOOR CYLINDER LOCK SWITCH -
EXPORT - DESCRIPTION................8N-3
DOOR CYLINDER LOCK SWITCH -
EXPORT - DIAGNOSIS AND TESTING......8N-3
DOOR CYLINDER LOCK SWITCH -
EXPORT - INSTALLATION...............8N-4
DOOR CYLINDER LOCK SWITCH -
EXPORT - OPERATION.................8N-3
DOOR CYLINDER LOCK SWITCH -
EXPORT - REMOVAL...................8N-3
DOOR CYLINDER LOCK SWITCH -
INSTALLATION......................8N-41
DOOR CYLINDER LOCK SWITCH -
OPERATION.........................8N-40
DOOR CYLINDER LOCK SWITCH -
REMOVAL..........................8N-41
DOOR GLASS - INSTALLATION..........23-17
DOOR GLASS - INSTALLATION, REAR . . . 23-111
DOOR GLASS - INSTALLATION, SLIDING . 23-110
DOOR GLASS - REMOVAL.............23-17
DOOR GLASS - REMOVAL, REAR.......23-111
DOOR GLASS - REMOVAL, SLIDING.....23-110
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT...............23-113
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT...................23-113
DOOR INNER BELT MOLDING -
INSTALLATION, FRONT...............23-115
DOOR INNER BELT MOLDING -
REMOVAL, FRONT...................23-115
DOOR LEARN CYCLE - STANDARD
PROCEDURE, POWER.................8N-28
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING.......................8N-4,8N-41
DOOR LOCK MOTOR - INSTALLATION,
SLIDING.......................8N-44,8N-6
DOOR LOCK MOTOR - REMOVAL,
SLIDING.......................8N-44,8N-6
DOOR LOCK SWITCH - DIAGNOSIS AND
TESTING
.......................8N-4,8N-41
DOOR LOCK SWITCH - INSTALLATION
....8N-4,
8N-42
DOOR LOCK SWITCH - REMOVAL
. . . 8N-4,8N-42
DOOR MOTOR - DESCRIPTION, SLIDING
. . 8N-30
DOOR MOTOR - INSTALLATION, SLIDING
. 8N-31DOOR MOTOR - OPERATION, SLIDING . . . 8N-30
DOOR MOTOR - REMOVAL, SLIDING.....8N-30
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT...............23-113
DOOR OUTER BELT MOLDING -
REMOVAL, FRONT...................23-113
DOOR SILL PLATE - INSTALLATION,
SLIDING............................23-82
DOOR SILL PLATE - REMOVAL, SLIDING . . 23-82
DOOR SILL TRIM PLATE -
INSTALLATION.......................23-77
DOOR SILL TRIM PLATE - REMOVAL.....23-77
DOOR STOP BUMPER BEZEL -
INSTALLATION, SLIDING...............23-25
DOOR STOP BUMPER BEZEL -
REMOVAL, SLIDING..................23-25
DOOR SYSTEM - DESCRIPTION, POWER
SLIDING...........................8N-19
DOOR SYSTEM - DIAGNOSIS AND
TESTING, POWER SLIDING.............8N-22
DOOR SYSTEM - OPERATION, POWER
SLIDING...........................8N-21
DOOR WEATHERSTRIP - INSTALLATION,
FRONT............................23-114
DOOR WEATHERSTRIP - INSTALLATION,
SLIDING...........................23-115
DOOR WEATHERSTRIP - REMOVAL,
FRONT............................23-114
DOOR WEATHERSTRIP - REMOVAL,
SLIDING...........................23-115
DOSING PUMP - DESCRIPTION, FUEL . . . 24-115
DOSING PUMP - INSTALLATION, FUEL....24-116
DOSING PUMP - OPERATION, FUEL.....24-115
DOSING PUMP - REMOVAL, FUEL......24-115
DOWNSTREAM 1/2 - 2.4/3.3/3.8L -
REMOVAL..........................14-34
DOWNSTREAM 2/1, 2.4/3.3/3.8L -
INSTALLATION.......................14-34
D-PILLAR TRIM PANEL - INSTALLATION,
LEFT..............................23-78
D-PILLAR TRIM PANEL - INSTALLATION,
RIGHT.............................23-82
D-PILLAR TRIM PANEL - REMOVAL,
LEFT..............................23-78
D-PILLAR TRIM PANEL - REMOVAL,
RIGHT.............................23-81
DRAIN AND FILL - STANDARD
PROCEDURE, FLUID..................21-71
DRAIN TUBE - INSTALLATION..........23-120
DRAIN TUBE - REMOVAL.............23-119
DRAINCOCK - INSTALLATION, RADIATOR . . . 7-26
DRAINCOCK - REMOVAL, RADIATOR......7-26
DRAINING - STANDARD PROCEDURE,
COOLING SYSTEM.....................7-4
DRAINING FUEL TANK - STANDARD
PROCEDURE.........................14-2
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-13
DRB IIITSTATE DISPLAY TEST MODE,
OPERATION..........................25-9
DRIER - DESCRIPTION, RECEIVER.......24-91
DRIER - INSTALLATION, RECEIVER......24-92
DRIER - OPERATION, RECEIVER.........24-91
DRIER - REMOVAL, RECEIVER..........24-91
DRIVE - ASSEMBLY, FINAL......21-195,21s-99
DRIVE - DESCRIPTION, FINAL..........21s-95
DRIVE - DESCRIPTION, FLEX...........8N-36
DRIVE - DISASSEMBLY, FINAL . . . 21-190,21s-96
DRIVE - INSTALLATION, FLEX..........8N-37
DRIVE - OPERATION, FINAL...........21s-96
DRIVE - OPERATION, FLEX.............8N-36
DRIVE - REMOVAL, FLEX..............8N-37
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY..........................7-7
DRIVE BELT TENSION, SPECIFICATIONS -
ACCESSORY..........................7-5
DRIVE BELTS - 2.4L - ADJUSTMENTS.....7-10
DRIVE BELTS - 2.4L - CLEANING..........7-9
DRIVE BELTS - 2.4L - INSPECTION........7-9
DRIVE BELTS - 2.4L - INSTALLATION......7-10
DRIVE BELTS - 2.4L - REMOVAL..........7-8
DRIVE BELTS - 3.3/3.8L - CLEANING......7-11
DRIVE BELTS - 3.3/3.8L - INSPECTION
....7-11
DRIVE BELTS - 3.3/3.8L - INSTALLATION
. . . 7-12
DRIVE BELTS - 3.3/3.8L - REMOVAL
......7-11
DRIVE PLATE MISALIGNMENT -
DIAGNOSIS AND TESTING
...............6-6
DRIVE UNIT - DESCRIPTION, LOWER
....8N-32
RSINDEX11
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CHRYSLER VOYAGER 2004 Service Manual DRIVE UNIT - INSTALLATION, LOWER....8N-33
DRIVE UNIT - OPERATION, LOWER......8N-32
DRIVE UNIT - REMOVAL, LOWER.......8N-33
DRIVE UNIT TRACK & RACK -
DESCRIPTION, LOWER................8N-34
DRIVE UNIT

DRIVE UNIT - INSTALLATION, LOWER....8N-33
DRIVE UNIT - OPERATION, LOWER......8N-32
DRIVE UNIT - REMOVAL, LOWER.......8N-33
DRIVE UNIT TRACK & RACK -
DESCRIPTION, LOWER................8N-34
DRIVE UNIT TRACK & RACK -
INSTALLATION, LOWER...............8N-34
DRIVE UNIT TRACK & RACK -
OPERATION, LOWER..................8N-34
DRIVE UNIT TRACK & RACK -
REMOVAL, LOWER...................8N-34
DRIVELINE MODULE - DESCRIPTION,
REAR...............................3-23
DRIVELINE MODULE - OPERATION,
REAR...............................3-23
DRIVELINE MODULE - SPECIFICATIONS,
REAR...............................3-34
DRIVELINE MODULE FLUIDS -
DESCRIPTION, AWD REAR...............0-6
DRIVELINE MODULE NOISE -
DIAGNOSIS AND TESTING, REAR.........3-24
DRIVELINE MODULE OPERATION -
DIAGNOSIS AND TESTING, REAR.........3-26
DRIVER AIRBAG - DESCRIPTION.........8O-6
DRIVER AIRBAG - INSTALLATION........8O-7
DRIVER AIRBAG - OPERATION...........8O-6
DRIVER AIRBAG - REMOVAL............8O-6
DRIVER AIRBAG TRIM COVER -
INSTALLATION.......................8O-7
DRIVER AIRBAG TRIM COVER -
REMOVAL...........................8O-7
DRIVER HEATED SEAT SWITCH -
DESCRIPTION........................8G-8
DRIVER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING..............8G-9
DRIVER HEATED SEAT SWITCH -
INSTALLATION......................8G-10
DRIVER HEATED SEAT SWITCH -
OPERATION..........................8G-8
DRIVER HEATED SEAT SWITCH -
REMOVAL..........................8G-10
DRIVER POWER SEAT TRACK -
DESCRIPTION..................8N-15,8N-58
DRIVER POWER SEAT TRACK -
DIAGNOSIS AND TESTING........8N-15,8N-58
DRIVER POWER SEAT TRACK -
INSTALLATION.................8N-16,8N-59
DRIVER POWER SEAT TRACK -
OPERATION...................8N-15,8N-58
DRIVER POWER SEAT TRACK -
REMOVAL.....................8N-16,8N-59
DRIVER SEAT SWITCH - DESCRIPTION . . . 8N-10,
8N-53
DRIVER SEAT SWITCH - DIAGNOSIS
AND TESTING..................8N-11,8N-54
DRIVER SEAT SWITCH - INSTALLATION . . 8N-12,
8N-55
DRIVER SEAT SWITCH - OPERATION....8N-11,
8N-54
DRIVER SEAT SWITCH - REMOVAL . 8N-12,8N-55
DRIVING CLUTCHES - DESCRIPTION....21-190,
21s-95
DRIVING CLUTCHES - OPERATION.....21-190,
21s-95
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE...........8W-01-10
DRUM - INSTALLATION............5-32,5s-31
DRUM - REMOVAL...............5-32,5s-31
DRUM BRAKE - INSTALLATION,
SUPPORT PLATE.................5-56,5s-58
DRUM BRAKE - REMOVAL, SUPPORT
PLATE .........................5-56,5s-58
DRUM BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING.........5-13,5s-13
DRUM BRAKE SHOE LINING -
INSPECTION, REAR...............5-22,5s-21
DRUM BRAKE SHOES - ADJUSTMENT,
REAR..........................5-23,5s-22
DRUM BRAKE SHOES - INSTALLATION,
REAR..........................5-22,5s-21
DRUM BRAKE SHOES - REMOVAL, REAR . . 5-19,
5s-18
DRUM BRAKES (REAR) - DESCRIPTION
. . . 5-13,
5s-12
DUAL ZONE - DESCRIPTION
.............24-2
DUAL ZONE - OPERATION
...............24-5
DUCT - INSTALLATION, DEFROSTER
.....24-50
DUCT - INSTALLATION, DISTRIBUTION
. . . 24-57DUCT - INSTALLATION, REAR FLOOR
HEAT ..............................24-63
DUCT - REMOVAL, DEFROSTER.........24-50
DUCT - REMOVAL, DISTRIBUTION.......24-57
DUCT - REMOVAL, REAR FLOOR HEAT . . . 24-62
DUCTS - INSTALLATION, FLOOR
DISTRIBUTION.......................24-50
DUCTS - INSTALLATION, INSTRUMENT
PANEL.............................24-55
DUCTS - INSTALLATION, INSTRUMENT
PANEL DEMISTER....................24-55
DUCTS - REMOVAL, FLOOR
DISTRIBUTION.......................24-50
DUCTS - REMOVAL, INSTRUMENT
PANEL.............................24-55
DUCTS - REMOVAL, INSTRUMENT
PANEL DEMISTER....................24-55
DUTY, CARGO - INSTALLATION, AWD,
HEAVY..............................2-36
DUTY, CARGO - REMOVAL, AWD, HEAVY . . . 2-36
DVD PLAYER - DESCRIPTION............8A-8
DVD PLAYER - INSTALLATION...........8A-8
DVD PLAYER - OPERATION.............8A-8
DVD PLAYER - REMOVAL...............8A-8
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY.......8F-14
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - DESCRIPTION........5-75
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - OPERATION..........5-77
ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION........................8M-6
ELECTRONIC VEHICLE INFO CENTER -
INSTALLATION.......................8M-9
ELECTRONIC VEHICLE INFO CENTER -
OPERATION.........................8M-7
ELECTRONIC VEHICLE INFO CENTER -
REMOVAL...........................8M-9
ELECTRONIC VEHICLE INFORMATION
CENTER - DIAGNOSIS AND TESTING......8M-7
ELECTRONIC VEHICLE INFORMATION
CENTER PROGRAMMING - STANDARD
PROCEDURE.........................8M-7
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-8
ELEMENT - INSTALLATION, AIR
CLEANER........................9-24,9-98
ELEMENT - REMOVAL, AIR CLEANER . . 9-24,9-98
ELEMENTS - DESCRIPTION, HEATED
SEAT ..............................8G-10
ELEMENTS - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-10
ELEMENTS - INSTALLATION, HEATED
SEAT ..............................8G-11
ELEMENTS - OPERATION, HEATED SEAT . . 8G-10
ELEMENTS - REMOVAL, HEATED SEAT . . . 8G-11
E-MARK LABEL - DESCRIPTION.......Intro.-11
EMISSION CONTROL INFORMATION
LABEL - DESCRIPTION, VEHICLE.........25-1
END CAP - INSTALLATION, INSTRUMENT
PANEL.............................23-68
END CAP - REMOVAL, INSTRUMENT
PANEL.............................23-68
END COVER BALL BEARING -
INSTALLATION.......................21-10
END COVER BALL BEARING - REMOVAL . . . 21-9
END COVER SEAL - INSTALLATION......21-11
END COVER SEAL - REMOVAL..........21-11
END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE GEAR.............21-70
END PLAY - STANDARD PROCEDURE,
CRANKSHAFT....................9-36,9s-6
END PLAY - STANDARD PROCEDURE,
MEASURING CAMSHAFT................9-29
END PLAY - STANDARD PROCEDURE,
MEASURING CRANKSHAFT.............9-125
END SEAL - INSTALLATION, INPUT
SHAFT.............................21-16
END SEAL - REMOVAL, INPUT SHAFT....21-15
ENGAGE ACTUATOR - DESCRIPTION.....8N-10
ENGAGE ACTUATOR - INSTALLATION.....8N-11
ENGAGE ACTUATOR - OPERATION
.......8N-11
ENGAGE ACTUATOR - REMOVAL
........8N-11
ENGINE - CLEANING
...................7-18
ENGINE - DESCRIPTION, 2.4L/3.3L/3.8L
. . . 19-51
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL
...............0-6ENGINE - INSPECTION.................7-18
ENGINE - INSTALLATION, 2.4L.....19-46,19-49,
19-50,19-52
ENGINE - INSTALLATION, 3.3L/3.8L . 19-47,19-49,
19-50,19-52
ENGINE - INSTALLATION, A/C
COMPRESSOR MOUNTING BRACKET -
2.4L...............................24-76
ENGINE - REMOVAL, 2.4L . . . 19-45,19-48,19-50,
19-51
ENGINE - REMOVAL, 3.3L/3.8L....19-45,19-48,
19-50,19-51
ENGINE - REMOVAL, A/C COMPRESSOR
MOUNTING BRACKET - 2.4L............24-75
ENGINE - SPECIFICATIONS, 2.4L.....9-17,9s-1
ENGINE - STANDARD PROCEDURE,
HYDROSTATIC LOCKED.............9-10,9-85
ENGINE 2.4L - DESCRIPTION.............9-3
ENGINE 3.3/3.8L - DESCRIPTION.........9-76
ENGINE ASSEMBLY - INSTALLATION . . 9-16,9-89
ENGINE ASSEMBLY - REMOVAL......9-13,9-86
ENGINE BLOCK - CLEANING........9-112,9-36
ENGINE BLOCK - DESCRIPTION.....9-112,9-35
ENGINE BLOCK - INSPECTION......9-112,9-36
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-20
ENGINE BLOCK HEATER - INSTALLATION . . . 7-20
ENGINE BLOCK HEATER - OPERATION.....7-20
ENGINE BLOCK HEATER - REMOVAL......7-20
ENGINE BLOCK HEATER TESTING -
DIAGNOSIS AND TESTING................7-20
ENGINE COOLANT - DESCRIPTION........7-19
ENGINE COOLANT - DESCRIPTION.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - DESCRIPTION..........7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - INSTALLATION..........7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - REMOVAL.............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - DESCRIPTION.......7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - INSTALLATION.......7-22
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - REMOVAL..........7-21
ENGINE COOLANT THERMOSTAT - 2.4L -
INSTALLATION........................7-23
ENGINE COOLANT THERMOSTAT - 2.4L -
REMOVAL...........................7-23
ENGINE COOLANT THERMOSTAT -
3.3/3.8L - INSTALLATION...............7-24
ENGINE COOLANT THERMOSTAT -
3.3/3.8L - REMOVAL...................7-23
ENGINE COOLANT THERMOSTAT -
DESCRIPTION........................7-22
ENGINE COOLANT THERMOSTAT -
DIAGNOSIS AND TESTING..............7-23
ENGINE COOLANT THERMOSTAT -
OPERATION..........................7-22
ENGINE COOLING SYSTEM - DIAGNOSIS
AND TESTING........................7-14
ENGINE COOLING SYSTEM
REQUIREMENTS - DESCRIPTION.........24-1
ENGINE COOLING SYSTEM, WARNING
....24-65
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE
..........9-10,9-86
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING
...........9-3,9-76
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING
...........9-6,9-80
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING
...........9-4,9-78
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE
.....................9-11,9-85
ENGINE MOUNTING - DESCRIPTION
. 9-131,9-48
ENGINE OIL - DESCRIPTION, FLEXIBLE
FUEL
................................0-3
ENGINE OIL - DIESEL ENGINES -
DESCRIPTION
.........................0-6
ENGINE OIL AND FILTER CHANGE -
STANDARD PROCEDURE
...........9-137,9-53
ENGINE OIL AND LUBRICANTS -
DESCRIPTION
.........................0-1
ENGINE OIL LEAK INSPECTION -
DIAGNOSIS AND TESTING
...........9-8,9-82
ENGINE OIL LEVEL CHECK - STANDARD
PROCEDURE
........................9-137
12 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2556 of 2585

CHRYSLER VOYAGER 2004 Service Manual ENGINE OIL LEVEL CHECK, STANDARD
PROCEDURE.........................9-53
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING.......................9-136
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING, CHECKING...

ENGINE OIL LEVEL CHECK, STANDARD
PROCEDURE.........................9-53
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING.......................9-136
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING, CHECKING...............9-52
ENGINE, SPECIAL TOOLS - 2.4L..........9-21
ENGINE, SPECIAL TOOLS - 3.3/3.8L.......9-95
ENGINE, SPECIFICATIONS - 3.3/3.8L . . 9-91,9s-11
ENGINE SPEED SENSOR - DESCRIPTION . . 14-26
ENGINE SPEED SENSOR - OPERATION....14-26
ENGINES - DESCRIPTION, ENGINE OIL -
DIESEL..............................0-6
ENGINES - DIAGNOSIS AND TESTING,
SYSTEM CHARGE LEVEL TEST -
GASOLINE..........................24-67
ENGINES - EXPORT - DESCRIPTION,
DIESEL.............................0-24
ENTRY MODULE - DESCRIPTION,
REMOTE KEYLESS...................8N-43
ENTRY MODULE - DESCRIPTION,
SENTRY KEY REMOTE.................8Q-3
ENTRY MODULE - DIAGNOSIS AND
TESTING, REMOTE KEYLESS...........8N-43
ENTRY MODULE - DIAGNOSIS AND
TESTING, SENTRY KEY REMOTE.........8Q-5
ENTRY MODULE - INSTALLATION,
REMOTE KEYLESS...................8N-44
ENTRY MODULE - INSTALLATION,
SENTRY KEY REMOTE.................8Q-6
ENTRY MODULE - OPERATION, REMOTE
KEYLESS...........................8N-43
ENTRY MODULE - OPERATION, SENTRY
KEY REMOTE........................8Q-4
ENTRY MODULE - REMOVAL, REMOTE
KEYLESS...........................8N-44
ENTRY MODULE - REMOVAL, SENTRY
KEY REMOTE........................8Q-5
ENTRY SYSTEM - DIAGNOSIS AND
TESTING, SENTRY KEY REMOTE.........8Q-3
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, KEYLESS..............8N-42,8N-5
ENTRY TRANSMITTER PROGRAMMING -
STANDARD PROCEDURE, REMOTE
KEYLESS............................8N-5
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-70
ERASING TRANSMITTER CODES -
STANDARD PROCEDURE..............8M-11
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-72
EVAP CANISTER - INSTALLATION, REAR . . 25-20
EVAP CANISTER - REMOVAL, REAR......25-19
EVAPORATION CONTROL SYSTEM -
OPERATION.........................25-10
EVAPORATOR - DESCRIPTION, A/C . 24-80,24-97
EVAPORATOR - INSTALLATION, A/C......24-80
EVAPORATOR - INSTALLATION, REAR
A/C................................24-99
EVAPORATOR - OPERATION, A/C . . . 24-80,24-97
EVAPORATOR - REMOVAL, A/C..........24-80
EVAPORATOR - REMOVAL, REAR A/C.....24-97
EVAPORATOR LINE EXTENSION -
INSTALLATION, REAR A/C..............24-99
EVAPORATOR LINE EXTENSION -
REMOVAL, A/C......................24-98
EVAPORATOR TEMPERATURE SENSOR -
DESCRIPTION.......................24-27
EVAPORATOR TEMPERATURE SENSOR -
OPERATION.........................24-28
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-12
EVAP/PURGE SOLENOID - INSTALLATION . 25-12
EVAP/PURGE SOLENOID - OPERATION....25-12
EVAP/PURGE SOLENOID - REMOVAL.....25-12
EXCESSIVE EXHAUST SYSTEM NOISE -
DIAGNOSIS AND TESTING..............11-2
EXHAUST MANIFOLD - CLEANING........9-61
EXHAUST MANIFOLD - INSPECTION.......9-61
EXHAUST MANIFOLD - INSTALLATION.....9-61
EXHAUST MANIFOLD - LEFT - CLEANING . . 9-152
EXHAUST MANIFOLD - LEFT -
INSPECTION
........................9-152
EXHAUST MANIFOLD - LEFT -
INSTALLATION
.......................9-152
EXHAUST MANIFOLD - LEFT - REMOVAL
. . 9-152
EXHAUST MANIFOLD - REMOVAL
.........9-61
EXHAUST MANIFOLD - RIGHT -
CLEANING
..........................9-151EXHAUST MANIFOLD - RIGHT -
INSPECTION........................9-151
EXHAUST MANIFOLD - RIGHT -
INSTALLATION.......................9-151
EXHAUST MANIFOLD - RIGHT -
REMOVAL..........................9-150
EXHAUST SYSTEM - DESCRIPTION.......11-1
EXHAUST SYSTEM NOISE - DIAGNOSIS
AND TESTING, EXCESSIVE..............11-2
EXHAUST SYSTEM RESTRICTION CHECK
- DIAGNOSIS AND TESTING.............11-2
EXHAUST SYSTEM, SPECIAL TOOLS......11-4
EXHAUST TUBE - INSTALLATION.......24-115
EXHAUST TUBE - REMOVAL...........24-114
EXHAUSTER - DESCRIPTION, REAR
QUARTER PANEL/FENDER AIR..........23-57
EXHAUSTER - INSTALLATION, REAR
QUARTER PANEL/FENDER AIR..........23-58
EXHAUSTER - REMOVAL, REAR
QUARTER PANEL/FENDER AIR..........23-57
EXPANSION VALVE - DESCRIPTION......24-81
EXPANSION VALVE - DESCRIPTION, A/C . . 24-99
EXPANSION VALVE - DIAGNOSIS AND
TESTING..........................24-100
EXPANSION VALVE - DIAGNOSIS AND
TESTING, A/C.......................24-81
EXPANSION VALVE - INSTALLATION......24-82
EXPANSION VALVE - INSTALLATION, A/C . 24-100
EXPANSION VALVE - OPERATION........24-81
EXPANSION VALVE - OPERATION, A/C....24-99
EXPANSION VALVE - REMOVAL.........24-82
EXPANSION VALVE - REMOVAL, A/C.....24-100
EXPORT - BRAKE ROTOR..........5-55,5s-58
EXPORT - DESCRIPTION...........5-58,5s-60
EXPORT - DESCRIPTION................0-15
EXPORT - DESCRIPTION................2-10
EXPORT - DESCRIPTION, ANTENNA
MODULE............................8A-6
EXPORT - DESCRIPTION, DIESEL
ENGINES............................0-24
EXPORT - DESCRIPTION, DOOR
CYLINDER LOCK SWITCH...............8N-3
EXPORT - DESCRIPTION, POWER
FOLDAWAY MIRROR SWITCH..........8N-48
EXPORT - DESCRIPTION, QUARTER
GLASS INTEGRAL ANTENNA.............8A-9
EXPORT - DIAGNOSIS AND TESTING,
ANTENNA MODULE....................8A-7
EXPORT - DIAGNOSIS AND TESTING,
DOOR CYLINDER LOCK SWITCH.........8N-3
EXPORT - DIAGNOSIS AND TESTING,
QUARTER GLASS INTEGRAL ANTENNA....8A-9
EXPORT - INSTALLATION...............2-11
EXPORT - INSTALLATION, ANTENNA
MODULE............................8A-7
EXPORT - INSTALLATION, DOOR
CYLINDER LOCK SWITCH...............8N-4
EXPORT - INSTALLATION, HEADLAMP
UNIT..............................8L-17
EXPORT - INSTALLATION, HOOD AJAR
SWITCH............................8Q-3
EXPORT - INSTALLATION, POWER
FOLDAWAY MIRROR SWITCH..........8N-49
EXPORT - OPERATION, ANTENNA
MODULE............................8A-6
EXPORT - OPERATION, DOOR CYLINDER
LOCK SWITCH........................8N-3
EXPORT - OPERATION, POWER
FOLDAWAY MIRROR SWITCH..........8N-48
EXPORT - OPERATION, QUARTER GLASS
INTEGRAL ANTENNA...................8A-9
EXPORT - REMOVAL...................2-11
EXPORT - REMOVAL, ANTENNA MODULE . . 8A-7
EXPORT - REMOVAL, DOOR CYLINDER
LOCK SWITCH........................8N-3
EXPORT - REMOVAL, HEADLAMP UNIT . . . 8L-17
EXPORT - REMOVAL, HOOD AJAR
SWITCH............................8Q-3
EXPORT - REMOVAL, POWER
FOLDAWAY MIRROR SWITCH
..........8N-48
EXPORT - STANDARD PROCEDURE,
FRONT FOG LAMP UNIT ALIGNMENT
......8L-9
EXPORT - STANDARD PROCEDURE,
HEADLAMP UNIT ALIGNMENT
..........8L-14
EXTENSION - INSTALLATION, REAR A/C
EVAPORATOR LINE
...................24-99
EXTENSION - REMOVAL, A/C
EVAPORATOR LINE
...................24-98EXTENSION TRIM - INSTALLATION,
A-PILLAR LOWER....................23-74
EXTENSION TRIM - REMOVAL, A-PILLAR
LOWER............................23-74
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - WARNING, LAMPS/
LIGHTING...........................8L-3
EXTERIOR HANDLE - INSTALLATION.....23-22,
23-40
EXTERIOR HANDLE - REMOVAL....23-21,23-40
EXTERIOR HANDLE SWITCH -
DESCRIPTION.......................8N-11
EXTERIOR HANDLE SWITCH -
INSTALLATION......................8N-12
EXTERIOR HANDLE SWITCH -
OPERATION.........................8N-11
EXTERIOR HANDLE SWITCH - REMOVAL . . 8N-11
EXTERIOR LAMPS, SPECIFICATIONS......8L-3
EXTERIOR NAME PLATES - ADHESIVE
ATTACHED - INSTALLATION............23-51
EXTERIOR NAME PLATES - ADHESIVE
ATTACHED - REMOVAL................23-51
EXTERIOR NAME PLATES - TAPE
ATTACHED - INSTALLATION............23-51
EXTERIOR NAME PLATES - TAPE
ATTACHED - REMOVAL................23-51
FACTOR SETTING - STANDARD
PROCEDURE, PINION............8E-15,8E-23
FAILED PARK SWITCH - DIAGNOSIS AND
TESTING..............................8R-2
FAN - DESCRIPTION, RADIATOR..........7-28
FAN - INSTALLATION, RADIATOR.........7-30
FAN - OPERATION, RADIATOR...........7-29
FAN - REMOVAL, RADIATOR.............7-30
FAN MOTOR - DIAGNOSIS AND
TESTING, RADIATOR...................7-29
FAN RELAY - DESCRIPTION, RADIATOR....7-30
FAN RELAY - INSTALLATION, RADIATOR . . . 7-30
FAN RELAY - OPERATION, RADIATOR......7-30
FAN RELAY - REMOVAL, RADIATOR.......7-30
FASCIA - INSTALLATION, FRONT.........13-1
FASCIA - INSTALLATION, REAR..........13-2
FASCIA - REMOVAL, FRONT.............13-1
FASCIA - REMOVAL, REAR..............13-2
FASCIA - SCUFF PAD - INSTALLATION,
REAR...............................13-4
FASCIA - SCUFF PAD - REMOVAL, REAR . . . 13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-2
FASTENER TORQUE, SPECIFICATIONS -
ABS ................................5-79
FASTENER TORQUE, SPECIFICATIONS -
BRAKE...........................5-9,5s-8
FASTENER TORQUE, SPECIFICATIONS -
FRONT SUSPENSION...................2-3
FASTENER TORQUE, SPECIFICATIONS -
POWER STEERING....................19-9
FASTENER TORQUE, SPECIFICATIONS -
REAR SUSPENSION...................2-28
FASTENER USAGE - DESCRIPTION......Intro.-5
FEED CIRCUIT RESISTANCE TEST -
DIAGNOSIS AND TESTING.........8F-32,8F-34
FEED CIRCUIT TEST - DIAGNOSIS AND
TESTING
......................8F-33,8F-35
FENDER - INSTALLATION, FRONT
........23-52
FENDER - REMOVAL, FRONT
...........23-52
FILL - DIAGNOSIS AND TESTING,
VEHICLE DOES NOT
..................25-16
FILL - STANDARD PROCEDURE, FLUID
DRAIN
.............................21-71
FILL DOOR - INSTALLATION, FUEL
.......23-52
FILL DOOR - REMOVAL, FUEL
..........23-52
FILL DOOR BLOCKER LATCH -
INSTALLATION, FUEL
.................23-53
FILL DOOR BLOCKER LATCH -
REMOVAL, FUEL
.....................23-53
FILL DOOR BLOCKER LATCH STRIKER -
INSTALLATION, FUEL
.................23-53
FILL DOOR BLOCKER LATCH STRIKER -
REMOVAL, FUEL
.....................23-53
FILL DOOR BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL
.................23-54
FILL DOOR BLOCKER LOCKOUT LINK -
REMOVAL, FUEL
.....................23-53
RSINDEX13
Description Group-Page Description Group-Page Description Group-Page

Page 2557 of 2585

CHRYSLER VOYAGER 2004 Service Manual FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-7
FILLER CAP - DESCRIPTION, FUEL.......25-12
FILLER CAP - OPERATION, FUEL........25-12
FILLER NECK SEAL - DIAGNOSIS AND
TESTIN

FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-7
FILLER CAP - DESCRIPTION, FUEL.......25-12
FILLER CAP - OPERATION, FUEL........25-12
FILLER NECK SEAL - DIAGNOSIS AND
TESTING, RADIATOR CAP TO............7-27
FILLER TUBE - INSTALLATION, FUEL
TANK ..............................14-13
FILLER TUBE - REMOVAL, FUEL TANK....14-12
FILLING - STANDARD PROCEDURE,
COOLING SYSTEM.....................7-5
FILLING - STANDARD PROCEDURE,
REAR HEATER CORE.................24-101
FILTER - DESCRIPTION, AIR............24-43
FILTER - DESCRIPTION, OIL.............9-53
FILTER - INSTALLATION, AIR...........24-44
FILTER - INSTALLATION, INLET..........14-13
FILTER - INSTALLATION, OIL.......9-139,9-53
FILTER - REMOVAL, AIR...............24-43
FILTER - REMOVAL, INLET.............14-13
FILTER - REMOVAL, OIL...........9-139,9-53
FILTER ADAPTER - INSTALLATION, OIL . . . 9-139
FILTER ADAPTER - REMOVAL, OIL.......9-139
FILTER CHANGE - STANDARD
PROCEDURE, ENGINE OIL..........9-137,9-53
FILTER SERVICE - STANDARD
PROCEDURE, FLUID..........21-203,21s-104
FINAL DRIVE - ASSEMBLY......21-195,21s-99
FINAL DRIVE - DESCRIPTION............21s-95
FINAL DRIVE - DISASSEMBLY....21-190,21s-96
FINAL DRIVE - OPERATION............21s-96
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION............23-85
FINISH - DESCRIPTION, BASE
COAT/CLEARCOAT....................23-85
FIRING ORDER, SPECIFICATIONS.........8I-3
FIRST ROW - BENCH - INSTALLATION,
SEAT BELT BUCKLE..................8O-13
FIRST ROW - BENCH - REMOVAL, SEAT
BELT BUCKLE.......................8O-13
FIRST ROW - OUTBOARD -
INSTALLATION, SEAT BELT &
RETRACTOR........................8O-14
FIRST ROW - OUTBOARD - REMOVAL,
SEAT BELT & RETRACTOR.............8O-14
FIRST ROW INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE......8O-12
FIRST ROW INBOARD - QUAD BUCKET -
REMOVAL, SEAT BELT BUCKLE.........8O-12
FITTING - CONNECTING ROD............9-45
FITTING - PISTON RING................9-45
FITTING - STANDARD PROCEDURE,
MAIN BEARING......................9-123
FITTING - STANDARD PROCEDURE,
PISTON RING.......................9-121
FITTING - STANDARD PROCEDURE,
PISTON TO CYLINDER BORE............9-42
FITTING CONNECTING RODS -
STANDARD PROCEDURE...............9-116
FITTING PISTONS - STANDARD
PROCEDURE........................9-117
FITTINGS - STANDARD PROCEDURE,
HANDLING TUBING...................24-70
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-14
FLANGE SEAL - INSTALLATION, INPUT....3-45
FLANGE SEAL - INSTALLATION, OUTPUT . . . 3-46
FLANGE SEAL - REMOVAL, INPUT
........3-44
FLANGE SEAL - REMOVAL, OUTPUT
.......3-45
FLANGE SHIM SELECTION,
ADJUSTMENTS - OUTPUT
...............21-7
FLAP AND SPRING ASSEMBLY -
INSTALLATION, QUAD BUCKET SEAT
SIDE SHIELD/CUPHOLDER
............23-107
FLAP AND SPRING ASSEMBLY -
REMOVAL, QUAD BUCKET SEAT SIDE
SHIELD/CUPHOLDER
.................23-107
FLEX DRIVE - DESCRIPTION
...........8N-36
FLEX DRIVE - INSTALLATION
...........8N-37
FLEX DRIVE - OPERATION
.............8N-36
FLEX DRIVE - REMOVAL
...............8N-37
FLEX PLATE - INSTALLATION
...........9-131
FLEX PLATE - REMOVAL
...............9-131
FLEXIBLE FUEL ENGINE OIL -
DESCRIPTION
.........................0-3
FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - INSTALLATION
............23-83FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - REMOVAL................23-83
FLOOR CONSOLE TRAY - INSTALLATION . . 23-83
FLOOR CONSOLE TRAY - REMOVAL......23-83
FLOOR DISTRIBUTION DUCTS -
INSTALLATION.......................24-50
FLOOR DISTRIBUTION DUCTS -
REMOVAL..........................24-50
FLOOR HEAT DUCT - INSTALLATION,
REAR..............................24-63
FLOOR HEAT DUCT - REMOVAL, REAR . . . 24-62
FLOOR MATS - INSTALLATION, CARPETS . 23-76
FLOOR MATS - REMOVAL, CARPETS.....23-75
FLOW AND PRESSURE TEST -
DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM....................19-1
FLOW CHECK - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-3
FLUID - DESCRIPTION, AUTOMATIC/
MANUAL TRANSAXLE...................0-4
FLUID - DESCRIPTION, AWD POWER
TRANSFER UNIT.......................0-6
FLUID AND FILTER SERVICE -
STANDARD PROCEDURE.......21-203,21s-104
FLUID CAPACITIES - SPECIFICATIONS......0-6
FLUID CHANGE - STANDARD
PROCEDURE, DIFFERENTIAL
ASSEMBLY..........................3-40
FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH
HOUSING............................3-41
FLUID CHANGE - STANDARD
PROCEDURE, PTU......................21-5
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE.............5-32,5s-31
FLUID COOLER - DESCRIPTION.........19-44
FLUID COOLER - INSTALLATION.........19-45
FLUID COOLER - OPERATION...........19-44
FLUID COOLER - REMOVAL............19-44
FLUID DRAIN AND FILL - STANDARD
PROCEDURE........................21-71
FLUID FILL/CHECK LOCATIONS -
DESCRIPTION.........................0-7
FLUID LEAK DIAGNOSIS, DIAGNOSIS
AND TESTING........................21-3
FLUID LEAKAGE - DIAGNOSIS AND
TESTING, TORQUE CONVERTER
HOUSING....................21-123,21s-31
FLUID LEVEL AND CONDITION CHECK,
STANDARD PROCEDURE.......21-201,21s-102
FLUID LEVEL CHECK - STANDARD
PROCEDURE........................21-71
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, BRAKE..............5-32,5s-31
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, POWER STEERING........19-44
FLUID LEVEL INSPECTION - STANDARD
PROCEDURE.........................21-4
FLUID LEVEL SWITCH - DESCRIPTION,
BRAKE..........................5-10,5s-9
FLUID LEVEL SWITCH - INSTALLATION,
BRAKE.........................5-11,5s-10
FLUID LEVEL SWITCH - INSTALLATION,
WASHER...........................8R-12
FLUID LEVEL SWITCH - OPERATION,
BRAKE..........................5-10,5s-9
FLUID LEVEL SWITCH - REMOVAL,
BRAKE
.........................5-11,5s-10
FLUID LEVEL SWITCH - REMOVAL,
WASHER
...........................8R-12
FLUID, SPECIFICATIONS - BRAKE
....5-33,5s-32
FLUIDS - DESCRIPTION, AWD REAR
DRIVELINE MODULE
....................0-6
FLUSH MEASUREMENTS -
SPECIFICATIONS, GAP
................23-124
FLYWHEEL - INSTALLATION
.............6-12
FLYWHEEL - REMOVAL
.................6-12
FOG LAMP - DIAGNOSIS AND TESTING,
FRONT
..............................8L-7
FOG LAMP - INSTALLATION, FRONT
.......8L-8
FOG LAMP - REMOVAL, FRONT
..........8L-8
FOG LAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE, FRONT
........8L-9
FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE, FRONT
.........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT
- DESCRIPTION, POWER
..............8N-48FOLDAWAY MIRROR SWITCH - EXPORT
- INSTALLATION, POWER..............8N-49
FOLDAWAY MIRROR SWITCH - EXPORT
- OPERATION, POWER................8N-48
FOLDAWAY MIRROR SWITCH - EXPORT
- REMOVAL, POWER..................8N-48
FORK AND SHAFT - DESCRIPTION,
SHIFT.............................21-113
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE . . 9-11,9-84
FRAME DIMENSIONS, SPECIFICATIONS....13-4
FRONT - DESCRIPTION, HALF SHAFT.......3-1
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-127,9-40
FRONT - INSTALLATION, HALF SHAFT......3-4
FRONT - INSTALLATION, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-14
FRONT - INSTALLATION, SPRING
MOUNTS............................2-44
FRONT - INSTALLATION, WHEEL
MOUNTING STUDS...................22-21
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-127,9-40
FRONT - REMOVAL, HALF SHAFT..........3-2
FRONT - REMOVAL, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-14
FRONT - REMOVAL, SPRING MOUNTS.....2-43
FRONT - REMOVAL, WHEEL MOUNTING
STUDS.............................22-20
FRONT - SPECIFICATIONS, HALF SHAFT . . . 3-15,
3-6
FRONT BRAKE ROTOR - INSTALLATION.....5-54,
5s-57
FRONT BRAKE ROTOR - REMOVAL . . . 5-54,5s-57
FRONT BUMPER REINFORCEMENT -
INSTALLATION........................13-2
FRONT BUMPER REINFORCEMENT -
REMOVAL...........................13-2
FRONT BUSHING - INSTALLATION, LEAF
SPRING.............................2-30
FRONT BUSHING - REMOVAL, LEAF
SPRING.............................2-29
FRONT CABLE - INSTALLATION.....5-64,5s-67
FRONT CABLE - INSTALLATION,
PARKING BRAKE LEVER...........5-66,5s-69
FRONT CABLE - REMOVAL.........5-64,5s-67
FRONT CABLE - REMOVAL, PARKING
BRAKE LEVER...................5-65,5s-68
FRONT CONTROL MODULE -
DESCRIPTION........................8E-7
FRONT CONTROL MODULE - DIAGNOSIS
AND TESTING........................8E-7
FRONT CONTROL MODULE -
INSTALLATION........................8E-8
FRONT CONTROL MODULE - OPERATION . . 8E-7
FRONT CONTROL MODULE - REMOVAL....8E-8
FRONT CRADLE CROSSMEMBER -
DESCRIPTION........................13-9
FRONT CRADLE CROSSMEMBER
THREAD REPAIR - DESCRIPTION
.........13-9
FRONT CROSSMEMBER MOUNT
BUSHINGS - INSTALLATION
............13-12
FRONT CROSSMEMBER MOUNT
BUSHINGS - REMOVAL
................13-12
FRONT DISC BRAKE CALIPER ADAPTER
- INSTALLATION
.................5-31,5s-30
FRONT DISC BRAKE CALIPER ADAPTER
- REMOVAL
.....................5-31,5s-30
FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES) -
INSTALLATION
.......................5s-26
FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES) -
REMOVAL
..........................5s-23
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - INSTALLATION
.....5-27
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - REMOVAL
.........5-24
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-27
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) - REMOVAL
.......5-24
FRONT DISC BRAKE CALIPER (TRW
BRAKES) - INSTALLATION
..............5s-26
FRONT DISC BRAKE CALIPER (TRW
BRAKES) - REMOVAL
.................5s-23
14 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2558 of 2585

CHRYSLER VOYAGER 2004 Service Manual FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
INSTALLATION.......................5s-15
FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
REMOVAL..........................5s-14
FRONT DISC BRAKE

FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
INSTALLATION.......................5s-15
FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
REMOVAL..........................5s-14
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION...............5-16
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL..................5-14
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - INSTALLATION.........5-17
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - REMOVAL............5-15
FRONT DISC BRAKE SHOES (TRW
BRAKES) - INSTALLATION..............5s-16
FRONT DISC BRAKE SHOES (TRW
BRAKES) - REMOVAL.................5s-14
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-113
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-113
FRONT DOOR INNER BELT MOLDING -
INSTALLATION......................23-115
FRONT DOOR INNER BELT MOLDING -
REMOVAL.........................23-115
FRONT DOOR OUTER BELT MOLDING -
INSTALLATION......................23-113
FRONT DOOR OUTER BELT MOLDING -
REMOVAL.........................23-113
FRONT DOOR WEATHERSTRIP -
INSTALLATION......................23-114
FRONT DOOR WEATHERSTRIP -
REMOVAL.........................23-114
FRONT FASCIA - INSTALLATION..........13-1
FRONT FASCIA - REMOVAL..............13-1
FRONT FENDER - INSTALLATION........23-52
FRONT FENDER - REMOVAL............23-52
FRONT FOG LAMP - DIAGNOSIS AND
TESTING............................8L-7
FRONT FOG LAMP - INSTALLATION.......8L-8
FRONT FOG LAMP - REMOVAL...........8L-8
FRONT FOG LAMP UNIT ALIGNMENT -
EXPORT - STANDARD PROCEDURE.......8L-9
FRONT FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE................8L-9
FRONT INBOARD - INSTALLATION, SEAT
BELT BUCKLE.......................8O-12
FRONT INBOARD - REMOVAL, SEAT
BELT BUCKLE.......................8O-12
FRONT MOUNT - INSTALLATION....9-131,9-49
FRONT MOUNT - REMOVAL........9-131,9-49
FRONT SEAT - INSTALLATION...........23-91
FRONT SEAT - REMOVAL..............23-91
FRONT SEAT BACK - INSTALLATION......23-92
FRONT SEAT BACK - REMOVAL.........23-92
FRONT SEAT CUSHION SIDE COVER -
INSTALLATION.......................23-94
FRONT SEAT CUSHION SIDE COVER -
REMOVAL..........................23-94
FRONT SEAT RISER - MANUAL TRACK -
INSTALLATION.......................23-95
FRONT SEAT RISER - MANUAL TRACK -
REMOVAL..........................23-94
FRONT SEAT TRACK - REAR COVER -
INSTALLATION.......................23-96
FRONT SEAT TRACK - REAR COVER -
REMOVAL..........................23-96
FRONT SEAT TRACK MANUAL
ADJUSTER - INSTALLATION............23-95
FRONT SEAT TRACK MANUAL
ADJUSTER - REMOVAL................23-95
FRONT SEAT TRACK POWER ADJUSTER
- INSTALLATION.....................23-95
FRONT SEAT TRACK POWER ADJUSTER
- REMOVAL.........................23-95
FRONT SEATBACK ASSIST STRAP -
INSTALLATION.......................23-92
FRONT SEATBACK ASSIST STRAP -
REMOVAL..........................23-92
FRONT SEATBACK COVER -
INSTALLATION.......................23-93
FRONT SEATBACK COVER - REMOVAL
....23-93
FRONT SEATBACK PANEL -
INSTALLATION
.......................23-93
FRONT SEATBACK PANEL - REMOVAL
....23-92
FRONT SUSPENSION - DESCRIPTION
......2-2
FRONT SUSPENSION - OPERATION
........2-2FRONT SUSPENSION FASTENER
TORQUE, SPECIFICATIONS...............2-3
FRONT SUSPENSION, SPECIAL TOOLS.....2-3
FRONT WASHER PUMP MOTOR -
INSTALLATION.......................8R-8
FRONT WASHER PUMP MOTOR -
REMOVAL...........................8R-8
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-80
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-79
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-55
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-55
FRONT WIPER ARM ALIGNMENT -
STANDARD PROCEDURE...............8R-8
FRONT WIPER ARMS - INSTALLATION....8R-9
FRONT WIPER ARMS - REMOVAL........8R-9
FRONT WIPER MOTOR - INSTALLATION . . . 8R-9
FRONT WIPER MOTOR - REMOVAL.......8R-9
FRONT WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-2
FRONT WIPER/WASHER SWITCH -
DIAGNOSIS AND TESTING..............8R-2
FRONT/QUAD SEAT CUSHION -
INSTALLATION.......................23-93
FRONT/QUAD SEAT CUSHION -
REMOVAL..........................23-93
FRONT-WHEEL-DRIVE - INSTALLATION....2-36
FRONT-WHEEL-DRIVE - REMOVAL........2-36
FUEL CORRECTION OR ADAPTIVE
MEMORIES, OPERATION...............14-20
FUEL DELIVERY - DESCRIPTION..........14-2
FUEL DELIVERY - OPERATION...........14-2
FUEL DELIVERY SYSTEM - DIAGNOSIS
AND TESTING........................14-2
FUEL DOSING PUMP - DESCRIPTION....24-115
FUEL DOSING PUMP - INSTALLATION . . . 24-116
FUEL DOSING PUMP - OPERATION.....24-115
FUEL DOSING PUMP - REMOVAL.......24-115
FUEL ENGINE OIL - DESCRIPTION,
FLEXIBLE.............................0-3
FUEL FILL DOOR - INSTALLATION.......23-52
FUEL FILL DOOR - REMOVAL...........23-52
FUEL FILL DOOR BLOCKER LATCH -
INSTALLATION.......................23-53
FUEL FILL DOOR BLOCKER LATCH -
REMOVAL..........................23-53
FUEL FILL DOOR BLOCKER LATCH
STRIKER - INSTALLATION..............23-53
FUEL FILL DOOR BLOCKER LATCH
STRIKER - REMOVAL.................23-53
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - INSTALLATION.................23-54
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - REMOVAL.....................23-53
FUEL FILLER CAP - DESCRIPTION.......25-12
FUEL FILLER CAP - OPERATION.........25-12
FUEL INJECTOR - DESCRIPTION.........14-26
FUEL INJECTOR - OPERATION..........14-26
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION..........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-5
FUEL LINE - INSTALLATION...........24-118
FUEL LINE - REMOVAL...............24-117
FUEL LINES/HOSES AND CLAMPS -
DESCRIPTION........................14-6
FUEL PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL PRESSURE REGULATOR -
OPERATION..........................14-7
FUEL PRESSURE REGULATOR -
REMOVAL...........................14-7
FUEL PUMP - DESCRIPTION.............14-8
FUEL PUMP - OPERATION..............14-8
FUEL PUMP MODULE - DESCRIPTION.....14-8
FUEL PUMP MODULE - INSTALLATION....14-9
FUEL PUMP MODULE - OPERATION
.......14-8
FUEL PUMP MODULE - REMOVAL
........14-8
FUEL PUMP RELAY - DESCRIPTION
......14-28
FUEL PUMP RELAY - OPERATION
........14-28
FUEL REQUIREMENTS - DESCRIPTION
......0-4FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-6
FUEL, SPECIAL TOOLS............14-23,14-4
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE - STANDARD
PROCEDURE.........................14-2
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-3
FUEL TANK - DESCRIPTION............14-10
FUEL TANK - INSTALLATION............14-12
FUEL TANK - OPERATION..............14-11
FUEL TANK - REMOVAL...............14-11
FUEL TANK - STANDARD PROCEDURE,
DRAINING...........................14-2
FUEL TANK FILLER TUBE -
INSTALLATION.......................14-13
FUEL TANK FILLER TUBE - REMOVAL....14-12
FULL OPEN SWITCH - DESCRIPTION....8N-12,
8N-31
FULL OPEN SWITCH - INSTALLATION....8N-13
FULL OPEN SWITCH - OPERATION . 8N-12,8N-31
FULL OPEN SWITCH - REMOVAL........8N-13
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-3
FUSE - OPERATION, IOD.............8W-97-3
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON......8W-01-10
FWD - INSTALLATION..................2-45
FWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-81
FWD - INSTALLATION, SPRING...........2-42
FWD - REMOVAL......................2-45
FWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-81
FWD - REMOVAL, SPRING..............2-41
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL . 9-10,9-86
GAP AND FLUSH MEASUREMENTS -
SPECIFICATIONS....................23-124
GAP, SPECIFICATIONS - WHEEL SPEED
SENSOR AIR.........................5-79
GAS - INSTALLATION, MODULAR
CLUTCH ASSY - 2.4L..................6-11
GAS - REMOVAL, MODULAR CLUTCH
ASSY - 2.4L..........................6-11
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD.............9-24,9-99,9s-16
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE....9-11,9-85
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE.......9-11,9-84
GASOLINE ENGINES - DIAGNOSIS AND
TESTING, SYSTEM CHARGE LEVEL
TEST..............................24-67
GEAR - DESCRIPTION.................19-26
GEAR - INSTALLATION, LHD............19-32
GEAR - INSTALLATION, RHD............19-33
GEAR & LINK ROD - DESCRIPTION, LIFT . 8N-16
GEAR & LINK ROD - INSTALLATION,
LIFT...............................8N-16
GEAR & LINK ROD - OPERATION, LIFT . . . 8N-16
GEAR & LINK ROD - REMOVAL, LIFT.....8N-16
GEAR - OPERATION...................19-27
GEAR - REMOVAL, LHD...............19-27
GEAR - REMOVAL, RHD...............19-31
GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE..................21-70
GEAR SHIFT CABLE - INSTALLATION....21-205
GEAR SHIFT CABLE - REMOVAL . 21-204,21s-105
GEAR SHIFT LEVER - INSTALLATION.....19-21
GEAR SHIFT LEVER - REMOVAL.........19-21
GEAR, SPECIAL TOOLS - POWER
STEERING..........................19-34
GEARSHIFT BOOT - INSTALLATION......21-73
GEARSHIFT BOOT - REMOVAL..........21-72
GEARSHIFT CABLE - CROSSOVER -
INSTALLATION.......................21-76
GEARSHIFT CABLE - CROSSOVER -
REMOVAL..........................21-73
GEARSHIFT CABLE - SELECTOR -
INSTALLATION
.......................21-84
GEARSHIFT CABLE - SELECTOR -
REMOVAL
..........................21-81
GEARSHIFT CABLE ADJUSTMENT,
ADJUSTMENTS
.....................21-206
GEARSHIFT KNOB - INSTALLATION
......21-87
GEARSHIFT KNOB - REMOVAL
..........21-87
RSINDEX15
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Page 2559 of 2585

CHRYSLER VOYAGER 2004 Service Manual GEARSHIFT MECHANISM -
INSTALLATION.......................21-89
GEARSHIFT MECHANISM - REMOVAL....21-87
GEARTRAIN - DESCRIPTION,
PLANETARY.................21-232,21s-132
GEARTRAIN - OPERATION, PLANETARY

GEARSHIFT MECHANISM -
INSTALLATION.......................21-89
GEARSHIFT MECHANISM - REMOVAL....21-87
GEARTRAIN - DESCRIPTION,
PLANETARY.................21-232,21s-132
GEARTRAIN - OPERATION, PLANETARY . 21-232,
21s-132
GENERAL - WARNINGS.............8W-01-7
GENERAL DIAGNOSIS - DIAGNOSIS AND
TESTING, 41TE TRANSAXLE...........21-119
GENERAL DIAGNOSIS - DIAGNOSIS AND
TESTING, 4XTE TRANSAXLE...........21s-27
GENERATOR - DESCRIPTION...........8F-23
GENERATOR - OPERATION.............8F-23
GENERATOR DECOUPLER PULLEY -
DESCRIPTION..................8F-25,8F-27
GENERATOR DECOUPLER PULLEY -
DIAGNOSIS AND TESTING.........8F-25,8F-27
GENERATOR DECOUPLER PULLEY -
INSTALLATION..................8F-26,8F-28
GENERATOR DECOUPLER PULLEY -
OPERATION....................8F-25,8F-27
GENERATOR DECOUPLER PULLEY -
REMOVAL.....................8F-26,8F-28
GENERATOR, SPECIFICATIONS..........8F-22
GLASS - DESCRIPTION, HEATED.........8G-1
GLASS - INSTALLATION, DOOR.........23-17
GLASS - INSTALLATION, REAR DOOR . . . 23-111
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-59
GLASS - INSTALLATION, SLIDING DOOR . . . 23-110
GLASS - OPERATION, HEATED...........8G-2
GLASS - REMOVAL, DOOR.............23-17
GLASS - REMOVAL, REAR DOOR.......23-111
GLASS - REMOVAL, SIDE VIEW MIRROR . . 23-59
GLASS - REMOVAL, SLIDING DOOR.....23-110
GLASS INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER...............8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER.....8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER.................8A-9
GLASS PANEL - INSTALLATION........23-120
GLASS PANEL - REMOVAL............23-120
GLASS PANEL ADJUSTMENT,
ADJUSTMENTS - SUNROOF...........23-120
GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-113
GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-113
GLOVE BOX - INSTALLATION...........23-64
GLOVE BOX - REMOVAL...............23-64
GLOVE BOX LAMP SWITCH -
INSTALLATION.......................8L-22
GLOVE BOX LAMP SWITCH - REMOVAL . . 8L-22
GLOVE BOX LATCH - INSTALLATION.....23-64
GLOVE BOX LATCH - REMOVAL.........23-64
GLOVE BOX LATCH STRIKER -
INSTALLATION.......................23-64
GLOVE BOX LATCH STRIKER - REMOVAL . 23-64
GRID LINE AND TERMINAL REPAIR -
STANDARD PROCEDURE...............8G-4
GRILLE - INSTALLATION, COWL
.........23-51
GRILLE - REMOVAL, COWL
............23-50
GRILLE OPENING REINFORCEMENT -
INSTALLATION
.......................23-54
GRILLE OPENING REINFORCEMENT -
REMOVAL
..........................23-54
GROCERY BAG RETAINER -
INSTALLATION, PLASTIC
..............23-105
GROCERY BAG RETAINER - REMOVAL,
PLASTIC
..........................23-104
GROMMET REPLACEMENT - STANDARD
PROCEDURE, PUSH-PIN
...............8N-28
GROUND - OPERATION, PCM
...........8E-15
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO
..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR
..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO
.............................8W-01-10
GUIDE - INSTALLATION, UNDER SEAT
STORAGE BIN
......................23-105
GUIDE - REMOVAL, UNDER SEAT
STORAGE BIN
......................23-105GUIDE PIN BUSHINGS (CONTINENTAL
TEVES BRAKES) - ASSEMBLY, CALIPER . . . 5s-24
GUIDE PIN BUSHINGS (CONTINENTAL
TEVES BRAKES) - DISASSEMBLY,
CALIPER...........................5s-23
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - ASSEMBLY, CALIPER..........5-25
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - DISASSEMBLY, CALIPER.......5-24
GUIDE PINS (DISC/DRUM BRAKES) -
INSTALLATION, DISC BRAKE CALIPER.....5-31
GUIDE PINS (DISC/DRUM BRAKES) -
REMOVAL, DISC BRAKE CALIPER.........5-31
GUIDE PINS (TRW BRAKES) -
INSTALLATION, DISC BRAKE CALIPER....5s-30
GUIDE PINS (TRW BRAKES) - REMOVAL,
DISC BRAKE CALIPER.................5s-30
HALF SHAFT - DIAGNOSIS AND TESTING . . . 3-1,
3-13
HALF SHAFT - FRONT - DESCRIPTION......3-1
HALF SHAFT - FRONT - INSTALLATION.....3-4
HALF SHAFT - FRONT - REMOVAL.........3-2
HALF SHAFT - FRONT - SPECIFICATIONS . . 3-15,
3-6
HALF SHAFT - REAR - DESCRIPTION......3-13
HALF SHAFT - REAR - INSTALLATION.....3-14
HALF SHAFT - REAR - REMOVAL.........3-13
HALF SHAFT INNER SEAL -
INSTALLATION.......................21-12
HALF SHAFT INNER SEAL - REMOVAL....21-12
HALF SHAFT SEAL - INSTALLATION,
OUTER..............................21-19
HALF SHAFT SEAL - REMOVAL, OUTER . . . 21-19
HANDLE - INSTALLATION, ASSIST.......23-74
HANDLE - INSTALLATION, EXTERIOR....23-22,
23-40
HANDLE - INSTALLATION, INSIDE LATCH . . 23-34
HANDLE - INSTALLATION, OUTSIDE......23-35
HANDLE - INSTALLATION, RECLINER.....23-90
HANDLE - REMOVAL, ASSIST...........23-74
HANDLE - REMOVAL, EXTERIOR . . . 23-21,23-40
HANDLE - REMOVAL, INSIDE LATCH.....23-34
HANDLE - REMOVAL, OUTSIDE.........23-35
HANDLE - REMOVAL, RECLINER........23-90
HANDLE ACTUATOR - INSTALLATION,
INSIDE.............................23-27
HANDLE ACTUATOR - REMOVAL, INSIDE . . 23-27
HANDLE CABLE - INSTALLATION, INSIDE . . 23-38
HANDLE CABLE - INSTALLATION,
OUTSIDE...........................23-37
HANDLE CABLE - REMOVAL, INSIDE.....23-37
HANDLE CABLE - REMOVAL, OUTSIDE....23-37
HANDLE SWITCH - DESCRIPTION,
EXTERIOR..........................8N-11
HANDLE SWITCH - INSTALLATION,
EXTERIOR..........................8N-12
HANDLE SWITCH - OPERATION,
EXTERIOR..........................8N-11
HANDLE SWITCH - REMOVAL, EXTERIOR . 8N-11
HANDLING AIRBAGS - STANDARD
PROCEDURE.........................8O-3
HANDLING TUBING AND FITTINGS -
STANDARD PROCEDURE...............24-70
HARNESS - DESCRIPTION, WIRING......8N-35
HARNESS - DIAGNOSIS AND TESTING,
WIRING..........................8W-01-7
HARNESS - INSTALLATION, WIRING.....8N-36
HARNESS - OPERATION, WIRING
........8N-35
HARNESS - REMOVAL, WIRING
.........8N-35
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION
........................5-89
HCU (HYDRAULIC CONTROL UNIT) -
OPERATION
..........................5-89
HEAD - CLEANING, CYLINDER
. 9-100,9-26,9s-17
HEAD - DESCRIPTION, CYLINDER
....9-24,9-99,
9s-16
HEAD - INSPECTION, CYLINDER
....9-101,9-26,
9s-17
HEAD - INSTALLATION, CYLINDER
. . 9-101,9-26,
9s-18
HEAD - REMOVAL, CYLINDER
. . 9-100,9-25,9s-17
HEAD COVER - CLEANING, CYLINDER
.....9-31
HEAD COVER - INSPECTION, CYLINDER
. . . 9-31
HEAD COVER - INSTALLATION,
CYLINDER
...........................9-31
HEAD COVER - LEFT - INSTALLATION,
CYLINDER
..........................9-103HEAD COVER - LEFT - REMOVAL,
CYLINDER..........................9-103
HEAD COVER - REMOVAL, CYLINDER.....9-31
HEAD COVER - RIGHT - INSTALLATION,
CYLINDER..........................9-103
HEAD COVER - RIGHT - REMOVAL,
CYLINDER..........................9-102
HEAD COVER-LEFT - INSTALLATION,
CYLINDER..........................9s-20
HEAD COVER-LEFT - REMOVAL,
CYLINDER..........................9s-20
HEAD COVER-RIGHT - INSTALLATION,
CYLINDER..........................9s-19
HEAD COVER-RIGHT - REMOVAL,
CYLINDER..........................9s-19
HEAD COVER(S) - DESCRIPTION,
CYLINDER.....................9-102,9s-19
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER..........9-24,9-99,9s-16
HEAD OFF - INSTALLATION, CYLINDER . . . 9-108,
9-33,9s-26
HEAD OFF - REMOVAL, CYLINDER . . 9-106,9-32,
9s-24
HEAD ON - INSTALLATION, CYLINDER . . . 9-108,
9-33,9s-26
HEAD ON - REMOVAL, CYLINDER . . . 9-106,9-32,
9s-24
HEADER TRIM - INSTALLATION, REAR....23-80
HEADER TRIM - REMOVAL, REAR.......23-80
HEADLAMP - DIAGNOSIS AND TESTING . . 8L-10
HEADLAMP - INSTALLATION............8L-12
HEADLAMP - REMOVAL.................8L-12
HEADLAMP SWITCH - DIAGNOSIS AND
TESTING...........................8L-12
HEADLAMP SWITCH - INSTALLATION....8L-13
HEADLAMP SWITCH - REMOVAL........8L-13
HEADLAMP UNIT - EXPORT -
INSTALLATION.......................8L-17
HEADLAMP UNIT - EXPORT - REMOVAL . . 8L-17
HEADLAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE.............8L-14
HEADLAMP UNIT ALIGNMENT -
STANDARD PROCEDURE...............8L-13
HEADLINER - INSTALLATION...........23-78
HEADLINER - REMOVAL...............23-78
HEADREST - INSTALLATION............23-89
HEADREST - REMOVAL................23-89
HEADREST SLEEVE - INSTALLATION.....23-90
HEADREST SLEEVE - REMOVAL.........23-90
HEAT DUCT - INSTALLATION, REAR
FLOOR.............................24-63
HEAT DUCT - REMOVAL, REAR FLOOR . . . 24-62
HEAT SHIELDS - DESCRIPTION..........11-6
HEAT SHIELDS - INSTALLATION..........11-7
HEAT SHIELDS - OPERATION............11-7
HEAT SHIELDS - REMOVAL.............11-7
HEAT STAKING - STANDARD
PROCEDURE........................23-10
HEATED GLASS - DESCRIPTION..........8G-1
HEATED GLASS - OPERATION...........8G-2
HEATED MIRRORS - DESCRIPTION.......8G-6
HEATED MIRRORS - OPERATION.........8G-6
HEATED SEAT ELEMENTS -
DESCRIPTION.......................8G-10
HEATED SEAT ELEMENTS - DIAGNOSIS
AND TESTING.......................8G-10
HEATED SEAT ELEMENTS -
INSTALLATION......................8G-11
HEATED SEAT ELEMENTS - OPERATION . . 8G-10
HEATED SEAT ELEMENTS - REMOVAL....8G-11
HEATED SEAT MODULE - DESCRIPTION....8E-8
HEATED SEAT MODULE - DIAGNOSIS
AND TESTING........................8E-9
HEATED SEAT MODULE - INSTALLATION . . 8E-10
HEATED SEAT MODULE - OPERATION.....8E-9
HEATED SEAT MODULE - REMOVAL.......8E-9
HEATED SEAT SENSOR - DESCRIPTION . . . 8G-12
HEATED SEAT SENSOR - DIAGNOSIS
AND TESTING.......................8G-12
HEATED SEAT SENSOR - OPERATION
....8G-12
HEATED SEAT SWITCH - DESCRIPTION,
DRIVER
.............................8G-8
HEATED SEAT SWITCH - DESCRIPTION,
PASSENGER
........................8G-12
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, DRIVER
.................8G-9
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, PASSENGER
............8G-13
16 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

Page 2560 of 2585

CHRYSLER VOYAGER 2004 Service Manual HEATED SEAT SWITCH - INSTALLATION,
DRIVER............................8G-10
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER........................8G-14
HEATED SEAT SWITCH - OPERATION,
DRIVER.............

HEATED SEAT SWITCH - INSTALLATION,
DRIVER............................8G-10
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER........................8G-14
HEATED SEAT SWITCH - OPERATION,
DRIVER.............................8G-8
HEATED SEAT SWITCH - OPERATION,
PASSENGER........................8G-12
HEATED SEAT SWITCH - REMOVAL,
DRIVER............................8G-10
HEATED SEAT SWITCH - REMOVAL,
PASSENGER........................8G-14
HEATED SEAT SYSTEM - DESCRIPTION....8G-7
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SYSTEM - OPERATION.....8G-8
HEATER - DESCRIPTION, CABIN........24-112
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-20
HEATER - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL CABIN........24-113
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-20
HEATER - OPERATION, ENGINE BLOCK....7-20
HEATER - REMOVAL, ENGINE BLOCK......7-20
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-4
HEATER CONTROL - DESCRIPTION, A/C . . . 24-20
HEATER CONTROL - INSTALLATION, A/C . . 24-21
HEATER CONTROL - REMOVAL, A/C.......24-21
HEATER CORE - DESCRIPTION....24-101,24-83
HEATER CORE - INSTALLATION . . . 24-103,24-85
HEATER CORE - OPERATION......24-101,24-83
HEATER CORE - REMOVAL.......24-102,24-84
HEATER CORE FILLING - STANDARD
PROCEDURE, REAR..................24-101
HEATER CORE TUBES - INSTALLATION . . . 24-85
HEATER CORE TUBES - REMOVAL.......24-83
HEATER HOSES - INSTALLATION.......24-104
HEATER HOSES - REMOVAL...........24-103
HEATER INLET HOSE - INSTALLATION....24-86
HEATER INLET HOSE - REMOVAL........24-85
HEATER LINES - INSTALLATION, REAR . . 24-111
HEATER PERFORMANCE TEST -
DIAGNOSIS AND TESTING.............24-10
HEATER RETURN HOSE - INSTALLATION . . 24-87
HEATER RETURN HOSE - REMOVAL......24-86
HEATER TESTING - DIAGNOSIS AND
TESTING, ENGINE BLOCK...............7-20
HEATER TUBES - REMOVAL,
UNDERBODY.......................24-109
HEATER UNIT - INSTALLATION.........24-119
HEATER UNIT - REMOVAL.............24-118
HEATER WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL..............24-119
HEATER WIRING - REMOVAL,
SUPPLEMENTAL DIESEL..............24-119
HEAVY DUTY, CARGO - INSTALLATION,
AWD ...............................2-36
HEAVY DUTY, CARGO - REMOVAL, AWD . . . 2-36
HEIGHT ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT.............8O-13
HEIGHT ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT................8O-13
HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT BELT.............8O-14
HEIGHT ADJUSTER KNOB - REMOVAL,
SEAT BELT .........................8O-14
HEIGHT MEASUREMENT - STANDARD
PROCEDURE, CURB...................2-55
HIGH AND LOW LIMITS - DESCRIPTION . . . 25-8
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION
.......................24-73
HIGH PRESSURE RELIEF VALVE -
OPERATION
.........................24-73
HIGH SPEED OPERATION - STANDARD
PROCEDURE, TIRE PRESSURE
.....22-17,22s-9
HINGE - INSTALLATION
......23-18,23-40,23-60
HINGE - INSTALLATION, CENTER
........23-24HINGE - INSTALLATION, LOWER........23-28
HINGE - INSTALLATION, UPPER.........23-36
HINGE - REMOVAL.........23-17,23-40,23-60
HINGE - REMOVAL, BENCH SEAT BACK . . 23-102
HINGE - REMOVAL, CENTER............23-24
HINGE - REMOVAL, LOWER............23-28
HINGE - REMOVAL, UPPER.............23-36
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - INSTALLATION, SEAT
BACK.............................23-101
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - REMOVAL, SEAT BACK . . 23-101
HOISTING - STANDARD PROCEDURE......0-27
HOLD OPEN LATCH - INSTALLATION.....23-25
HOLD OPEN LATCH - REMOVAL.........23-25
HOLD OPEN LATCH CABLE -
INSTALLATION.......................23-38
HOLD OPEN LATCH CABLE - REMOVAL . . . 23-38
HOLD OPEN LATCH STRIKER -
INSTALLATION.......................23-26
HOLD OPEN LATCH STRIKER -
REMOVAL..........................23-26
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-15
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-16
HOLDDOWN - OPERATION, BATTERY.....8F-15
HOLDDOWN - REMOVAL, BATTERY . 8F-15,8F-16
HOLDER - INSTALLATION, CUP.........23-64
HOLDER - REMOVAL, CUP.............23-64
HOLDING CLUTCHES - DESCRIPTION . . . 21-207,
21s-106
HOLDING CLUTCHES - OPERATION.....21-207,
21s-106
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-5
HONING - STANDARD PROCEDURE,
CYLINDER BORE.................9-112,9-35
HOOD - INSTALLATION................23-61
HOOD - REMOVAL....................23-60
HOOD AJAR SWITCH - EXPORT -
INSTALLATION.......................8Q-3
HOOD AJAR SWITCH - EXPORT -
REMOVAL...........................8Q-3
HORN - DIAGNOSIS AND TESTING.......8H-3
HORN - INSTALLATION.................8H-5
HORN - REMOVAL....................8H-4
HORN CHIRP PREFERENCE - STANDARD
PROCEDURE....................8N-42,8N-5
HORN SWITCH - DESCRIPTION..........8H-5
HORN SYSTEM - DESCRIPTION..........8H-1
HORN SYSTEM - DIAGNOSIS AND
TESTING............................8H-1
HORN SYSTEM - OPERATION............8H-1
HOSE - INSTALLATION, HEATER INLET....24-86
HOSE - INSTALLATION, HEATER RETURN . 24-87
HOSE - REMOVAL, HEATER INLET.......24-85
HOSE - REMOVAL, HEATER RETURN.....24-86
HOSE CLAMPS - DESCRIPTION...........7-1
HOSE CLAMPS - OPERATION.............7-2
HOSES - DESCRIPTION, BRAKE TUBES....5-14,
5s-13
HOSES - INSPECTION, BRAKE TUBES.....5-14,
5s-13
HOSES - INSTALLATION, HEATER.......24-104
HOSES - INSTALLATION, WASHER.......8R-13
HOSES - OPERATION, BRAKE TUBES . 5-14,5s-13
HOSES - REMOVAL, HEATER..........24-103
HOSES - REMOVAL, WASHER..........8R-13
HOSES AND CLAMP - STANDARD
PROCEDURE.........................14-7
HOUSING - INSTALLATION, AIR
CLEANER........................9-24,9-99
HOUSING - INSTALLATION, HVAC........24-61
HOUSING - INSTALLATION, LOCK
CYLINDER..........................19-19
HOUSING - REMOVAL, AIR CLEANER . . 9-24,9-99
HOUSING - REMOVAL, HVAC...........24-60
HOUSING - REMOVAL, LOCK CYLINDER . . 19-17
HOUSING FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH.....3-41
HOUSING FLUID LEAKAGE - DIAGNOSIS
AND TESTING, TORQUE CONVERTER . . . 21-123,
21s-31
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION
.....................8W-01-1
HUB / BEARING - DESCRIPTION
.......2-30,2-4
HUB / BEARING - INSTALLATION
......2-33,2-6
HUB / BEARING - OPERATION
........2-30,2-4
HUB / BEARING - REMOVAL
..........2-31,2-5HUB AND BEARING - DIAGNOSIS AND
TESTING.........................2-31,2-5
HVAC - LWB - INSTALLATION, SEAT
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR.........8O-16
HVAC - LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR...............8O-16
HVAC HOUSING - INSTALLATION........24-61
HVAC HOUSING - REMOVAL............24-60
HVAC LOUVER - INSTALLATION, REAR . . . 23-81
HVAC LOUVER - REMOVAL, REAR.......23-81
HYDRAULIC CIRCUITS AND VALVES -
OPERATION..........................5-83
HYDRAULIC LASH ADJUSTER NOISE
DIAGNOSIS - DIAGNOSIS AND
TESTING............................9-34
HYDRAULIC LASH ADJUSTERS -
INSTALLATION........................9-34
HYDRAULIC LASH ADJUSTERS -
REMOVAL...........................9-34
HYDRAULIC LIFTERS - DIAGNOSIS AND
TESTING...........................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
DESCRIPTION.......................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
INSTALLATION.......................9-114
HYDRAULIC LIFTERS (CAM IN BLOCK) -
REMOVAL..........................9-114
HYDRAULIC PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-120,21s-28
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 41TE TRANSAXLE....21-169
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 4XTE TRANSAXLE....21s-75
HYDROSTATIC LOCKED ENGINE -
STANDARD PROCEDURE............9-10,9-85
ICU - ASSEMBLY......................5-94
ICU - DISASSEMBLY...................5-93
ICU (INTEGRATED CONTROL UNIT) -
DESCRIPTION........................5-89
ICU (INTEGRATED CONTROL UNIT) -
OPERATION..........................5-90
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-2
IDENTIFICATION - DESCRIPTION,
VEHICLE............................23-1
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION, DIAGNOSIS AND
TESTING - SEAL......................21-3
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-9
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-28
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-29
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-28
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-29
IGNITION COIL - DESCRIPTION...........8I-6
IGNITION COIL - OPERATION.............8I-7
IGNITION INTERLOCK - DESCRIPTION....19-17
IGNITION SENSE - PCM INPUT -
OPERATION.........................8E-15
IGNITION SWITCH - INSTALLATION......19-16
IGNITION SWITCH - REMOVAL..........19-14
IGNITION SYSTEM - DESCRIPTION........8I-1
IGNITION SYSTEM - OPERATION..........8I-1
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-13
IIITSTATE DISPLAY TEST MODE,
OPERATION - DRB....................25-9
ILLUMINATION LAMPS - INSTALLATION,
CLUSTER...........................8L-21
ILLUMINATION LAMPS - REMOVAL,
CLUSTER...........................8L-21
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY
........................8E-19
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY
........................8E-18
INBOARD - 50/50 BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND ROW
.......................8O-13
RSINDEX17
Description Group-Page Description Group-Page Description Group-Page

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