2004 CHRYSLER VOYAGER Service Manual

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Page 2065 of 2585

CHRYSLER VOYAGER 2004 Service Manual (61) Install low/reverse accumulator snap ring (Fig. 137). NOTE: Depending on engine application, some accumulators will have two springs, and others will have one spring. The springs are color-coded

Page 2066 of 2585

CHRYSLER VOYAGER 2004 Service Manual (65) Install oil filter and new o-ring (Fig. 141). (66) Apply an 1/8º bead of MopartATF RTV (MS- GF41) to oil pan and immediately install to case (Fig. 142). (67) Install oil pan-to-case bolts and to

Page 2067 of 2585

CHRYSLER VOYAGER 2004 Service Manual ACCUMULATOR DESCRIPTION The 4XTE underdrive, overdrive, low/reverse, and 2/4 clutch hydraulic circuits each contain an accumulator. An accumulator typically consists of a piston, return spring(s), and

Page 2068 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Remove oil pan (Fig. 149). (7) Remove oil filter (Fig. 150).(8) Remove the valve body-to-transaxle case bolts (Fig. 151). NOTE: To ease removal of the valve body, turn the manual valve lever fully

Page 2069 of 2585

CHRYSLER VOYAGER 2004 Service Manual CAUTION: The valve body manual shaft pilot may distort and bind the manual valve if the valve body is mishandled or dropped. DISASSEMBLY NOTE: If valve body assembly is being recondi- tioned, the PCM/

Page 2070 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Remove 2/4 Accumulator Retaining Plate (Fig. 157). (5) Remove 2/4 Accumulator components as shown in (Fig. 158). (6) Remove Valve Body to Transfer Plate screws (Fig. 159). (7) Invert assembly and

Page 2071 of 2585

CHRYSLER VOYAGER 2004 Service Manual (8) Remove oil screen (Fig. 161). (9) Remove the overdrive clutch (#5) check valve (Fig. 162) (10) Remove separator plate (Fig. 163). (11) Remove thermal valve (Fig. 164). Fig. 161 Remove Oil Screen 1

Page 2072 of 2585

CHRYSLER VOYAGER 2004 Service Manual (12) Remove check balls (Fig. 165). NOTE: Tag all valve/spring assemblies for reassem- bly identification. (13) Remove dual retainer plate using Tool 6301 (Fig. 166). Fig. 165 Ball Check Location 1 -
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