2004 CHRYSLER VOYAGER Service Manual

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Page 1657 of 2585

CHRYSLER VOYAGER 2004 Service Manual Stake Tool, 8479 Installer, 8481 Bearing Installer, 8482 Fixture, 8483 Fixture, 8487 Lifting Bar, 8489 Thrust Buttons, 8491 Wrench, 8827 21 - 60 T850 MANUAL TRANSAXLERS T850 MANUAL TRANSAXLE (Continue

Page 1658 of 2585

CHRYSLER VOYAGER 2004 Service Manual AXLE SEALS REMOVAL (1) Raise vehicle on hoist. (2) Remove one or both front halfshaft assemblies. (Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF SHAFT - REMOVAL) (3) Using a suitable screwdriver, remove

Page 1659 of 2585

CHRYSLER VOYAGER 2004 Service Manual BACK-UP LAMP SWITCH REMOVAL (1) Raise vehicle on hoist. (2) Disconnect back-up lamp switch connector. (3) Remove back-up lamp switch (Fig. 95). INSTALLATION (1) Install back-up lamp switch (Fig. 95) a

Page 1660 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Remove ring gear-to-case bolts (Fig. 100) and remove ring gear. (3) Using three ring gear bolts as forcing screws (Fig. 101), separate differential support from case (Fig. 102). Fig. 98 Puller 504

Page 1661 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Remove side gear thrust washer (Fig. 103).(5) Remove side gear (Fig. 104). (6) Remove long pinion shaft (Fig. 105). Fig. 102 Differential Support Plate 1 - DIFFERENTIAL SUPPORT PLATE 2 - DIFFERENT

Page 1662 of 2585

CHRYSLER VOYAGER 2004 Service Manual (7) Remove both short pinion shafts (Fig. 106). (8) Remove pinion shaft retainer (Fig. 107).(9) Remove four pinion gears and thrust washers (Fig. 108). (10) Remove side gear (Fig. 109). Fig. 106 Short

Page 1663 of 2585

CHRYSLER VOYAGER 2004 Service Manual (11) Remove side gear thrust washer (Fig. 110). ASSEMBLY (1) Install side gear thrust washer (Fig. 111).(2) Install differential side gear (Fig. 112). (3) Install four (4) pinion gears and thrust wash

Page 1664 of 2585

CHRYSLER VOYAGER 2004 Service Manual (4) Install pinion shaft retaining ring (Fig. 114). (5) Install two (2) short pinion shafts (Fig. 115).(6) Install one (1) long pinion shaft (Fig. 116). (7) Install differential side gear. (8) Install
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