2004 CHRYSLER VOYAGER Service Manual

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Page 1985 of 2585

CHRYSLER VOYAGER 2004 Service Manual (21) Install the OD clutch pack (Fig. 236). (22) Install OD pressure plate waved snap ring (Fig. 237). (23) Install the OD/Reverse pressure plate with large step down (towards OD clutch pack) (Fig. 23

Page 1986 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 240 Overdrive Clutch Assembly 1 - SNAP RING 2 - OD/REVERSE PRESSURE PLATE 3 - SNAP RING (WAVE)4 - CLUTCH DISC (3) 5 - CLUTCH STEEL (2) 6 - INPUT CLUTCH ASSEMBLY RS 40TE AUTOMATIC TRANSAXLE21s - 1

Page 1987 of 2585

CHRYSLER VOYAGER 2004 Service Manual (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse pressure plate as shown in (Fig. 241). (26) Zero dial indicator and apply 30 psi (206 kPa) air pressure to the ove

Page 1988 of 2585

CHRYSLER VOYAGER 2004 Service Manual (31) Pry up reverse reaction plate to seat against snap ring (Fig. 246). (32) Set up a dial indicator on the reverse clutch pack as shown in (Fig. 247). Fig. 245 Reverse Clutch Assembly 1 - SNAP RING

Page 1989 of 2585

CHRYSLER VOYAGER 2004 Service Manual (33) Using moderate pressure, press down and hold (near indicator) reverse clutch disc with screw- driver or suitable tool and zero dial indicator (Fig. 248). When releasing pressure, indicator should

Page 1990 of 2585

CHRYSLER VOYAGER 2004 Service Manual (39) Install the #3 thrust washer to the underdrive shaft assembly. Be sure five tabs are seated properly (Fig. 251). (40) Install the #3 thrust plate to the bottom of the overdrive shaft assembly. Re

Page 1991 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 254 Overdrive/Underdrive Shafts 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS) 3 - #3 THRUST WASHER (5 TABS)4 - UNDERDRIVE SHAFT 5 - #2 NEEDLE BEARING (3 TABS) 6 - INPUT CLUTCH ASSEMBLY 21s - 1

Page 1992 of 2585

CHRYSLER VOYAGER 2004 Service Manual OIL PUMP DESCRIPTION The oil pump is located in the pump housing inside the bell housing of the transaxle case (Fig. 255). The oil pump consists of an inner and outer gear, a hous- ing, and a cover th
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