2004 CHRYSLER VOYAGER Service Manual

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Page 1817 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 253 Underdrive Clutch Piston, Spring and Retainer 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY Fig. 254 Underdrive Cl

Page 1818 of 2585

CHRYSLER VOYAGER 2004 Service Manual (12) Install the last UD clutch disc (Fig. 256). (13) Install the OD/UD clutch reaction plate and snap ring (Fig. 257) (Fig. 258). The OD/UD clutches reaction plate has a step on both sides. Install t

Page 1819 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 260 Underdrive Clutch Assembly 1 - SNAP RING (TAPERED) 2 - OD/UD REACTION PLATE 3 - CLUTCH DISC4 - SNAP RING (FLAT) 5 - CLUTCH PLATE 6 - INPUT CLUTCH ASSEMBLY 21 - 222 41TE AUTOMATIC TRANSAXLERS

Page 1820 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Install input clutch assembly to the Input Clutch Pressure Fixture±Tool 8391 (Fig. 261). (16) Set up dial indicator on the UD clutch pack as shown in (Fig. 262).(17) Using moderate pressure, pre

Page 1821 of 2585

CHRYSLER VOYAGER 2004 Service Manual (21) Install the OD clutch pack (four frictions/three steels) (Fig. 264). (22) Install OD pressure plate waved snap ring (Fig. 265).(23) Install the OD/Reverse pressure plate with large step down (tow

Page 1822 of 2585

CHRYSLER VOYAGER 2004 Service Manual (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse pressure plate as shown in (Fig. 269). Fig. 268 Overdrive Clutch Assembly 1 - SNAP RING 2 - OD/REVERSE PRESSURE PL

Page 1823 of 2585

CHRYSLER VOYAGER 2004 Service Manual (26) Zero dial indicator and apply 30 psi (206 kPa) air pressure to the overdrive clutch hose on Tool 8391. Measure and record OD clutch pack measure- ment in four (4) places, 90É apart. (27) Take av

Page 1824 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 273 Reverse Clutch Assembly 1 - SNAP RING 2 - REACTION PLATE 3 - CLUTCH DISC (2)4 - CLUTCH PLATE (1) 5 - INPUT CLUTCH ASSEMBLY Fig. 274 Pry Up Reaction Plate to Seat Against Snap Ring 1 - SCREWDR
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