2004 CHRYSLER VOYAGER Service Manual

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Page 1913 of 2585

CHRYSLER VOYAGER 2004 Service Manual (3) Install low/reverse piston retainer (Fig. 87). (4) Install low/reverse piston retainer-to-case bolts (Fig. 88) and torque to 5 N´m (45 in. lbs.). NOTE: The Low/Reverse Clutch Piston has bonded se

Page 1914 of 2585

CHRYSLER VOYAGER 2004 Service Manual (7) Install guide bracket into position and insert pivot shaft (Fig. 92). (8) Install anchor shaft and plug (Fig. 93). Make sure guide bracket and split sleeve are in contact with the rear of the tran

Page 1915 of 2585

CHRYSLER VOYAGER 2004 Service Manual (10) Install low/reverse spring compressor into position (Fig. 95). Compress low/reverse piston and install snap ring as shown in (Fig. 96). (11) Install rear carrier bearing cone using Tool 6053 (Fig

Page 1916 of 2585

CHRYSLER VOYAGER 2004 Service Manual (13) Install output gear bearing cone using Tool 5052 (Fig. 99). (14) OUTPUT GEAR BEARING ADJUST- MENT: (a) With output gear Installd, install a 4.50 mm (0.177 in.) gauging shim (Fig. 101) on the rear

Page 1917 of 2585

CHRYSLER VOYAGER 2004 Service Manual OUTPUT GEAR BEARING SHIM CHART End Play Shim Needed Part Number End Play Shim Needed Part Number 0.05mm (0.002 in.) 4.42mm (0.174 in.) 4412830AB 0.53mm (0.021 in.) 3.94mm (0.155 in.) 4412818AB 0.08mm

Page 1918 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Install the output gear and bearing assembly using Tool 6261 (Fig. 102). (16) Install NEW output gear retaining bolt and washer (Fig. 103). Using Tool 6259, torque output gear retaining bolt to 2

Page 1919 of 2585

CHRYSLER VOYAGER 2004 Service Manual (18) Install output gear stirrup with serrated side out (Fig. 106). (19) Install retaining strap (Fig. 107). (20) Install strap bolts but do not tighten at this time (Fig. 107). (21) Rotate stirrup cl

Page 1920 of 2585

CHRYSLER VOYAGER 2004 Service Manual (23) Bend tabs on strap up against flats of bolts (Fig. 110). (24) Install transfer shaft bearing cone using Tool 6052 (Fig. 111). (25) Install bearing cup and oil baffle to transfer shaft (Fig. 112).
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