2004 CHRYSLER VOYAGER Service Manual

Page 137 of 2585

CHRYSLER VOYAGER 2004  Service Manual This lock-up is not desired, and requires the use of
another mechanism to prevent the lock-up. The
device that prevents undesired high-speed lock-up is
called a9high speed latch9.
Similar to the frict

Page 138 of 2585

CHRYSLER VOYAGER 2004  Service Manual also shows the outer race/viscous coupler. Notice the
surface (outer race) the rollers mate against when
transferring torque.
DIFFERENTIAL ASSEMBLY
DESCRIPTION
The differential gear system divides the

Page 139 of 2585

CHRYSLER VOYAGER 2004  Service Manual now rotate around the pinion mate shaft in opposite
directions. This allows the side gear and axle shaft
attached to the outside wheel to rotate at a faster
speed.
FLUID - DIFFERENTIAL
ASSEMBLY
STANDA

Page 140 of 2585

CHRYSLER VOYAGER 2004  Service Manual (5) Re-position the drain pan under the differential
fill plug.
(6) Remove the differential fill plug (Fig. 41).
(7) Using a suction gun (Fig. 42) or equivalent, fill
the differential assembly with 0.

Page 141 of 2585

CHRYSLER VOYAGER 2004  Service Manual torque to the rear wheels in accordance with the
amount of slippage at the front wheels. The variable
torque distribution is automatic with no driver
inputs required.
OPERATION
The viscous coupler (Fi

Page 142 of 2585

CHRYSLER VOYAGER 2004  Service Manual Fig. 46 Bi-directional Overrunning Clutch (BOC) and Viscous Coupler Powerflow
1 - POWERFLOW - BOC OVERUNNING 6 - VISCOUS COUPLER
2 - POWERFLOW - BOC LOCKED 7 - BOC ROLLER CAGE
3 - BOC GROUND TAB 8 - B

Page 143 of 2585

CHRYSLER VOYAGER 2004  Service Manual TORQUE ARM
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove rear driveline module assembly. (Refer
to 3 - DIFFERENTIAL & DRIVELINE/REAR DRIV-
ELINE MODULE - REMOVAL)
(3) Remove six torque arm-to-differe

Page 144 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
(1) Using tool 8802, install input flange seal to
overrunning clutch case (Fig. 51).
(2) Install input flange (Fig. 52).
(3) Install flange nut and washer. Using tool 6958,
torque flange