2004 CHRYSLER VOYAGER Service Manual

Page 169 of 2585

CHRYSLER VOYAGER 2004  Service Manual (12) Remove the leading brake shoe assembly to
brake support plate hold down spring and pin (Fig.
28) from the brake shoe. Remove the leading brake
shoe from the brake support plate.
(13) Remove the p

Page 170 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) Install the automatic adjuster screw on the
leading brake shoe. Then install the trailing brake
shoe on the park brake actuating lever and park
brake actuating strut (Fig. 27). Position trailing
b

Page 171 of 2585

CHRYSLER VOYAGER 2004  Service Manual DISC BRAKE CALIPER -
FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES)
(1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depr

Page 172 of 2585

CHRYSLER VOYAGER 2004  Service Manual master cylinder reservoir from completely draining
out.
(3) Disconnect the brake fluid flex hose from the
caliper assembly and remove it from the vehicle.
CAUTION: Do not use excessive force when clam

Page 173 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Unfold the bushing using your fingers or a
wooden dowel until the bushing is fully seated into
the caliper housing. The bushing flanges should be
seated evenly on both sides of the bushing hole.
(

Page 174 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
INSTALLATION - FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES)
CAUTION: TRW and Continental Teves brake cali-
pers are not interchangeable. Each caliper is specif-
ically designed for the uni

Page 175 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 176 of 2585

CHRYSLER VOYAGER 2004  Service Manual NOTE: Do not use a screw driver or other metal tool
for seal removal. Using such tools can scratch the
bore or leave burrs on the seal groove edges.
(6) Using a soft tool such as a plastic trim stick,