Page 1625 of 2493
SAT374D
TOTAL END PLAYNJAT0176S01+Measure clearance between reverse clutch drum and needle
bearing for oil pump cover.
+Select proper thickness of bearing race so that end play is
within specifications.
SAT375D
1. Measure dimensions ªKº and ªLº and then calculate dimension
ªJº.
SAT376D
a. Measure dimension ªKº.
SAT377D
b. Measure dimension ªLº.
c. Calculate dimension ªJº.
ªJº: Distance between oil pump fitting surface of trans-
mission case and needle bearing mating surface of high
clutch drum
J=KþL
SAT378D
2. Measure dimension ªMº.
a. Place bearing race and needle bearing on oil pump assembly.
ASSEMBLY
Adjustment (2) (Cont'd)
AT-439
Page 1626 of 2493
SAT379D
b. Measure dimension ªMº.
ªMº: Distance between transmission case fitting surface
and needle bearing on oil pump cover
ªM
1º: Indication of gauge
SAT443D
c. Measure thickness of straightedge ªtº.
M=M
1þt
3. Adjust total end play ªT
3º.
T
3=JþM
Total end play ªT
3º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
+Select proper thickness of bearing race so that total end play
is within specifications.
Bearing races: Refer to SDS, AT-457.
SAT380D
REVERSE CLUTCH END PLAYNJAT0176S02+Measure clearance between oil pump cover and thrust washer
for reverse clutch drum.
+Select proper thickness of thrust washer so that end play is
within specifications.
SAT381D
1. Measure dimensions ªOº and ªPº and then calculate dimension
ªNº.
ASSEMBLY
Adjustment (2) (Cont'd)
AT-440
Page 1627 of 2493
SAT382D
a. Place thrust washer on reverse clutch drum.
b. Measure dimension ªOº.
SAT383D
c. Measure dimension ªPº.
d. Calculate dimension ªNº.
ªNº: Distance between oil pump fitting surface of trans-
mission case and thrust washer on reverse clutch drum
N=OþP
SAT384D
2. Measure dimensions ªRº and ªSº and then calculate dimension
ªQº.
SAT385D
a. Measure dimension ªRº.
SAT386D
b. Measure dimension ªSº.
c. Calculate dimension ªQº.
ªQº: Distance between transmission case fitting surface
and thrust washer mating surface
Q=RþS
ASSEMBLY
Adjustment (2) (Cont'd)
AT-441
Page 1628 of 2493
3. Adjust reverse clutch end play ªT4º.
T
4=NþQ
Reverse clutch end play:
0.65 - 1.00 mm (0.0256 - 0.0394 in)
+Select proper thickness of thrust washer so that reverse clutch
end play is within specifications.
Thrust washer: Refer to SDS, AT-457.
SAT387D
Assembly (3)NJAT01771. Remove reverse clutch assembly and install needle bearing on
high clutch assembly.
+Pay attention to direction of needle bearing.
2. Install reverse clutch assembly.
SAT038D
3. Install anchor end pin and lock nut on transmission case.
4. Place brake band on outside of reverse clutch drum. Tighten
anchor end pin just enough so that brake band is evenly fitted
on reverse clutch drum.
SAT389D
5. Place bearing race selected in total end play adjustment step
on oil pump cover.
+Apply petroleum jelly to bearing race.
SAT390D
6. Place thrust washer selected in reverse clutch end play step
on reverse clutch drum.
+Apply petroleum jelly to thrust washer.
ASSEMBLY
Adjustment (2) (Cont'd)
AT-442
Page 1629 of 2493
SAT391D
7. Install oil pump assembly on transmission case.
SAT392D
8. Tighten oil pump fixing bolts to specified torque.
SAT034D
9. Install O-ring to input shaft.
+Apply ATF to O-ring.
SAT394D
10. Adjust brake band.
a. Tighten anchor end pin to specified torque.
Anchor end pin:
: 3.9 - 5.9 N´m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
SAT395D
b. Back off anchor end pin two and a half turns.
ASSEMBLY
Assembly (3) (Cont'd)
AT-443
Page 1630 of 2493
SAT396D
c. While holding anchor end pin, tighten lock nut.
SAT397D
11. Apply compressed air to oil holes of transmission case and
check operation of brake band.
SAT030D
Assembly (4)NJAT01781. Install final drive assembly on transmission case.
SAT033DA
2. Install oil tube on converter housing.
ASSEMBLY
Assembly (3) (Cont'd)
AT-444
Page 1631 of 2493
SAT405D
3. Install O-ring on differential oil port of transmission case.
4. Install converter housing on transmission case.
+Apply locking sealant to mating surface of converter
housing.
Bolt Length mm (in)
A32.8 (1.291)
B40 (1.57)
SAT406DA
5. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
SAT407DA
b. Install O-rings on accumulator piston.
+Apply ATF to O-rings.
Accumulator piston O-rings:
Refer to SDS, AT-457.
SAT878J
c. Install accumulator pistons and return springs on transmission
case.
+Apply ATF to inner surface of transmission case.
Return springs:
Refer to SDS, AT-457.
ASSEMBLY
Assembly (4) (Cont'd)
AT-445
Page 1632 of 2493
SAT021D
SAT022D
6. Install lip seals for band servo oil holes on transmission case.
+Apply petroleum jelly to lip seals.
SAT017D
7. Install control valve assembly.
a. Insert manual valve into control valve assembly.
+Apply ATF to manual valve.
AAT261A
b. Pass solenoid harness through transmission case and install
terminal body on transmission case by pushing it.
c. Install stopper ring to terminal body.
ASSEMBLY
Assembly (4) (Cont'd)
AT-446