2001 NISSAN ALMERA N16 Electronic Repair Manual

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Page 81 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual CYLINDER HEAD DISTORTION.............................121
CAMSHAFT VISUAL CHECK..................................122
CAMSHAFT RUNOUT............................................122
CAMSHAFT CAM HEIGHT..

CYLINDER HEAD DISTORTION.............................121
CAMSHAFT VISUAL CHECK..................................122
CAMSHAFT RUNOUT............................................122
CAMSHAFT CAM HEIGHT.....................................122
CAMSHAFT JOURNAL CLEARANCE......................122
CAMSHAFT END PLAY..........................................123
CAMSHAFT SPROCKET RUNOUT.........................123
VALVE GUIDE CLEARANCE..................................123
VALVE GUIDE REPLACEMENT..............................124
VALVE SEATS.......................................................125
REPLACING VALVE SEAT FOR SERVICE PARTS..125
VALVE DIMENSIONS.............................................127
VALVE SPRING.....................................................127
VALVE LIFTER......................................................127
Assembly .................................................................128
Installation ................................................................129
CYLINDER HEAD GASKET SELECTION.................129
CYLINDER HEAD BOLT DEFORMATION CHECK...130
CYLINDER HEAD-TO-BLOCK DIFFERENCE
CHECK
.................................................................130
LIQUID GASKET APPLICATION ON REAR CHAIN
CASE
....................................................................130
CYLINDER HEAD INSTALLATION..........................131
GLOW PLUG INSTALLATION.................................131
CAMSHAFT INSTALLATION...................................131
Valve Clearance.......................................................132
CHECKING...........................................................132
ADJUSTING..........................................................133
ENGINE ASSEMBLY...................................................136
Removal and Installation .........................................136
REMOVAL.............................................................137
INSTALLATION......................................................138
CYLINDER BLOCK.....................................................139
Components.............................................................139
Removal and Installation .........................................140
Disassembly.............................................................140
PISTON AND CRANKSHAFT..................................140
Inspection.................................................................143
CRANKSHAFT END PLAY.....................................143
CONNECTING ROD SIDE CLEARANCE.................143
PISTON AND PISTON PIN CLEARANCE................144
PISTON RING SIDE CLEARANCE..........................144
PISTON RING END GAP........................................145
CONNECTING ROD BEND AND TORSION.............145
CYLINDER BLOCK DISTORTION AND WEAR.........145
PISTON-TO-BORE CLEARANCE............................146
CRANKSHAFT.......................................................148
MAIN BEARING HOUSING INNER DIAMETER........148
BEARING CLEARANCE.........................................148
MAIN BEARING CRUSH HEIGHT...........................152
MAIN BEARING CAP BOLT DEFORMATION...........152
CONNECTING ROD BUSHING CLEARANCE
(SMALL END)
........................................................152
CONNECTING ROD BOLT DEFORMATION............153
FLYWHEEL RUNOUT............................................153
OIL JET................................................................153
OIL JET RELIEF VALVE.........................................154
Assembly .................................................................154
PISTON................................................................154
CRANKSHAFT.......................................................154
REPLACEMENT OF PILOT BUSHING.....................157
SERVICE DATA AND SPECIFICATIONS (SDS).......159
General Specifications .............................................159
Compression Pressure ............................................159
Belt Deflection..........................................................159
Cylinder Head ..........................................................159
Valve ........................................................................160
VALVE..................................................................160
VALVE CLEARANCE..............................................160
AVAILABLE SHIMS................................................160
VALVE SPRING.....................................................161
VALVE LIFTER......................................................162
VALVE GUIDE.......................................................162
Valve Seat................................................................163
Camshaft and Camshaft Bearing ............................165
Cylinder Block ..........................................................166
Piston, Piston Ring and Piston Pin .........................167
AVAILABLE PISTON..............................................167
PISTON RING.......................................................167
PISTON PIN..........................................................167
Connecting Rod .......................................................168
Crankshaft................................................................168
Available Main Bearing ............................................169
UNDERSIZE..........................................................169
Available Connecting Rod Bearing..........................169
CONNECTING ROD BEARING...............................169
UNDERSIZE..........................................................169
Miscellaneous Components.....................................169
BEARING CLEARANCE.........................................170
CONTENTS(Cont'd)
EM-3

Page 82 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Parts Requiring Angular TighteningNJEM0001+Use an angle wrench for the final tightening of the following
engine parts:
a) Cylinder head bolts
b) Main bearing cap bolts
c) Connecting rod cap nuts
+Do n

Page 83 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Special Service ToolsNJEM0003
Tool number
Tool nameDescription
ST0501S000
Engine stand assembly
(1) ST05011000
Engine stand
(2) ST05012000
Base
NT042
Disassembling and assembling
Engine attachment
ass

Page 84 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Tool number
Tool nameDescription
KV101151S0
Lifter stopper set
(1) KV10115110
Camshaft pliers
(2) KV10115120
Lifter stopper
NT041
Changing shims
EM03470000
Piston ring compressor
NT044
Installing pist

Page 85 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Tool number
Tool nameDescription
Front (heated) oxygen
sensor wrench
NT379
Loosening or tightening heated oxygen sensor
with 22 mm (0.87 in) hexagon nut
KV101056S0*
Rear gear stopper
(1) KV10105620
Ad

Page 86 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Tool name Description
Valve guide reamer
NT016
Reaming valve guide1or hole for oversize valve
guide2
Intake & Exhaust:
d
1: 5.5 mm (0.217 in) dia.
d
2: 9.685 mm (0.3813 in) dia.
Front oil seal drift
N

Page 87 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual NJEM0005
NVH Troubleshooting Ð Engine NoiseNJEM0005S01Use the chart below to help you find the cause of the symptom.
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify th

Page 88 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual SEM937F
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGQG
NVH Troubleshooting Ð Engine Noise (Contd)
EM-10

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