2001 NISSAN ALMERA N16 Electronic Repair Manual

Page 1145 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual NJMT0010
SMT626D
1. Before removing transmission case, remove bolts, check
plugs, springs and check balls as shown left.
+Be careful not to lose check balls.
2. Remove transmission case.
SMT017AA
3. R

Page 1146 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT662C
7. Remove reverse arm shaft while rotating it.
SMT663C
8. Remove reverse lever assembly and check ball.
+Be careful not to lose check ball.
SMT018B
9. Remove 5th & reverse check plug, spring a

Page 1147 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT138A
14. Remove reverse check assembly and check ball.
+Be careful not to lose check ball.
SMT618AA
SMT027A
15. Remove retaining pin and detach the selector.
SMT028A
16. Remove drain plug for conve

Page 1148 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT121C
Input Shaft and Gears
DISASSEMBLYNJMT00111. Before disassembly, check 3rd, 4th and 5th input gear end
plays.
Gear end play:
Refer to SDS, MT-133.
SMT476C
+If not within specification, disassem

Page 1149 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT040A
5. Remove snap ring.
SMT041AA
6. Remove 3rd & 4th synchronizer and 3rd input gear.
SMT042AA
7. Remove input shaft front bearing.
SMT636A
INSPECTIONNJMT0012Input shaft and GearsNJMT0012S01+Chec

Page 1150 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT140
+Measure clearance between baulk ring and gear (3rd, 4th and
5th).
Clearance between baulk ring and gear:
Standard
1.0 - 1.35 mm (0.0394 - 0.0531 in)
Wear limit
0.7 mm (0.028 in)
SMT516B
+Measu

Page 1151 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT441C
1. Place inserts in three grooves on coupling sleeve (3rd & 4th
synchronizer).
SMT477C
SMT123C
2. Install 3rd input gear and 3rd baulk ring.
3. Press on 3rd & 4th synchronizer hub.
+Pay attent

Page 1152 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT752C
b. Install insert springs with reverse baulk ring onto coupling
sleeve.
+Pay attention to position of insert springs.
c. Place 5th baulk ring on 5th input gear.
d. Install reverse synchronizer