2001 NISSAN ALMERA N16 Electronic Repair Manual

Page 1089 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT938D
9. Install input shaft rear bearing.
10. Select and install snap ring that gives the proper clearance of
input shaft groove.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Snap ring

Page 1090 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT593-A
5. Press out 5th main gear.
SMT687C
6. Remove 4th main gear, 4th bushing and steel ball.
+Be careful not to lose steel ball.
SMT780AA
7. Remove 3rd & 4th synchronizer, 3rd main gear, 2nd & 3r

Page 1091 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT604A
INSPECTIONNJMT0046Mainshaft and GearsNJMT0046S01+Check shaft for cracks, wear or bending.
+Check gears for excessive wear, chips or cracks.
SMT387A
SynchronizerNJMT0046S02+Check spline portion

Page 1092 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT603A
ASSEMBLYNJMT00471. Assemble 1st & 2nd and 3rd & 4th synchronizers.
SMT761B
+Be careful not to hook front and rear ends of spread
spring to the same insert.
SMT605AA
2. Install 1st gear needle

Page 1093 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT606AA
6. Press on 5th main gear.
SMT592-A
7. Install thrust washer.
8. Select and install mainshaft C-ring that gives proper clearance
of groove in mainshaft.
Allowable clearance of groove:
0 - 0.1

Page 1094 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT147AA
4. Drive out retaining pin and draw out pinion mate shaft.
5. Remove pinion mate gears and side gears.
SMT083A
INSPECTIONNJMT0049Gear, Washer, Shaft and CaseNJMT0049S01+Check mating surfaces

Page 1095 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT610AB
4. Measure clearance between side gear and differential case
with washers following the procedure below:
a. Set Tool and dial indicator on side gear.
SMT611A
b. Move side gear up and down to

Page 1096 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT086C
Shift Control Components
INSPECTIONNJMT0051+Check contact surface and sliding surface for wear, scratches,
projections or other damage.
SMT660A
Case Components
DISASSEMBLY AND ASSEMBLYNJMT0052