2001 NISSAN ALMERA N16 maintenance

Edition:April 2001
Release :May 2001 (01)
Publicatio nNo. :SM 1E00-1N16E0E
GENERA LINFORMATIONGI
MAINTENANCEMA
ENGIN EMECHANICALEM
ENGIN ELUBRICATIO N&
COOLIN GSYSTEMSLC
ENGIN ECONTRO LSYSTEMEC
ACCELERATO RCONTROL,
FUE L&EXHAUS TSYSTEMSFE
CLUTCHCL
MANUA LTRANSAXLEMT
AUTOMATI CTRANSAXLEAT
FRON T&REA RAXLEAX
FRON T&REA RSUSPENSIONSU
BRAK ESYSTEMBR
STEERIN GSYSTEMST
RESTRAIN TSYSTEMRS
BOD Y&TRIMBT
HEATE R&AIR CONDITIONERHA
STARTIN G&CHARGIN GSYSTEMSSC
ELECTRICA LSYSTEMEL
ALPHABETICA LINDEXIDX
ALMERA
MODE LN16 SERIES
NISSA NEUROP EN.V.
200 1 NISSA NEUROP EN.V.
Produce din Th eNetherlands
No tto be reproduce din whol eor in partwithou tth eprio rwritte npermissio nofNissa nEurop eN.V. ,Amsterdam ,th eNetherlands.
QUIC KREFERENC EINDEX

PrecautionsNJGI0001Observe the following precautions to ensure safe and proper
servicing. These precautions are not described in each indi-
vidual section.
SGI646
PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT
SYSTEM (SRS) ªAIR BAGº AND ªSEAT BELT
PRE-TENSIONERº
NJGI0001S01The Supplemental Restraint System such as ªAIR BAGº and ªSEAT
BELT PRE-TENSIONERº used along with a seat belt, helps to
reduce the risk or severity of injury to the driver and front passen-
ger for certain types of collision. The SRS system composition
which is available to NISSAN MODEL N16 is as follows (The com-
position varies according to the destination and optional equip-
ment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag
module (located in the center of the steering wheel), front pas-
senger air bag module (located on the instrument panel on
passenger side), front seat belt pre-tensioners, a diagnoses
sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air
bag module (located in the outer side of front seat), side air bag
(satellite) sensor, diagnoses sensor unit (one of components of
air bags for a frontal collision), wiring harness, warning lamp
(one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in
theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could
increase the risk of personal injury or death in the event
of a collision which would result in air bag inflation, all
maintenance should be performed by an authorized
NISSAN dealer.
+Improper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury caused
by unintentional activation of the system. For removal of
Spiral Cable and Air Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related
to the SRS unless instructed to in this Service Manual.
SRS wiring harnesses can be identified by yellow harness
connector.
PRECAUTIONS FOR NATS (NISSAN ANTI-THEFT
SYSTEM)
NJGI0001S02NATS will immobilize the engine if someone tries to start it without
the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS
registered.
PRECAUTIONS
Precautions
GI-3

MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS............................2
GENERAL MAINTENANCE............................................3
PERIODIC MAINTENANCE (EXCEPT FOR
EUROPE).........................................................................4
Engine and Emission Control Maintenance
(Gasoline engine) ........................................................5
Chassis and Body Maintenance ..................................6
Maintenance Under Severe Driving Conditions ..........7
PERIODIC MAINTENANCE (FOR EUROPE).................8
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year) ............................8
QG15DE/QG18DE ENGINES......................................8
CHASSIS AND BODY MAINTENANCE........................9
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year) ..........................10
YD22DDT ENGINE..................................................10
CHASSIS AND BODY MAINTENANCE...................... 11
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year) ............12Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year) ..........................14
QG15DE/QG18DE ENGINES....................................14
CHASSIS AND BODY MAINTENANCE......................15
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year) ..........................16
YD22DDT ENGINE..................................................16
CHASSIS AND BODY MAINTENANCE......................17
Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year) ............18
RECOMMENDED FLUIDS AND LUBRICANTS...........20
Fluids and Lubricants ................................................20
SAE Viscosity Number ..............................................21
GASOLINE ENGINE.................................................21
DIESEL ENGINE......................................................21
Engine Coolant Mixture Ratio....................................22

NJMA0004
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page
TiresCheck the pressure with a gauge periodically when at a service station,
including the spare, and adjust to the specified pressure if necessary. Check
carefully for damage, cuts or excessive wear.Ð
Windshield wiper
bladesCheck for cracks or wear if not functioning correctly. Ð
Doors and engine
hoodCheck that all doors, the engine hood, the trunk lid and back door operate
properly. Also ensure that all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the hood from opening when the
primary latch is released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.BT-7
BT-16
Tire rotationTires should be rotated every 10,000 km (6,000 miles). SU-7
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
Item Reference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps,
and other lamps are all operating properly and installed securely. Also check
headlamp aim.Ð
Warning lamps and
chimesMake sure that all warning lamps and buzzers/chimes are operating prop-
erly.Ð
Steering wheelCheck that it has the specified play.
Check for changes in the steering conditions, such as excessive free play,
hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)Ð
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.RS-4
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the engine oil or refuel.
Item Reference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. Ð
Engine coolant levelCheck the coolant level when the engine is cold. LC-18, LC-43
Engine oil levelCheck the level after parking the vehicle (on level ground) and turning off
the engine.LC-8, LC-30
Brake and clutch
fluid levelsMake sure that the brake and clutch fluid levels are between the ªMAXº and
ªMINº lines on the reservoir.BR-7
BatteryCheck the fluid level in each cell. It should be between the ªMAXº and ªMINº
lines.Ð
GENERAL MAINTENANCE
MA-3

NJMA0005
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric
conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent
maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
MA-4

Engine and Emission Control Maintenance
(Gasoline engine)
NJMA0005S04Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, C = Clean, E = Check and correct the
engine coolant mixture ratio.
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform either at number of kilometers (miles)
or months, whichever comes first.km x 1,000
(Miles x 1,000)
Months1
(0.6)
Ð10
(6)
620
(12)
1230
(18)
1840
(24)
2450
(30)
3060
(36)
3670
(42)
4280
(48)
48
Underhood and under vehicle
Torque of manifolds & exhaust tube nuts*1 I Ð
Intake & exhaust valve clearance*2AAAAEM-42
Drive belts I*1 I*1 I I*1 I EM-15
Engine oil (Use API SE, SF, SG, SH or SJ
oil.)HRRRRRRRRLC-8
Engine oil filter (Use Part No. 15208 65F01 or
equivalent)HRRRRRRRRLC-9
Engine coolant (Use Nissan genuine engine
coolant L2N or equivalent in its quality.)See NOTE (1) E R LC-17
Cooling systemIIIILC-12
Fuel linesI I FE-5
Air cleaner filter (Dry paper type)HCCCRCCCREM-0
Air cleaner filter (Viscous paper type)HR R EM-17
Fuel filter See NOTE (2) FE-9
Positive crankcase ventilation (PCV) system I*1 I*1 I*1 I*1 EC-37
Spark plugs (Conventional type)*3 R R EM-18
Spark plugs (Conventional type, For leaded
fuel)*1I R I R I R I R EM-18
Spark plugs (Conventional type, For unleaded
fuel)*1I I I R I I I R EM-18
EVAP vapor lines (With carbon canister) I I EC-34
Vacuum hoses & connections*1IIIIEC-27
Heated oxygen sensor (Exhaust gas sensor) I I EC-176
NOTE:
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driving Con-
ditionsº.
(1) Use Nissan genuine engine coolant, or equivalent in its quality, in order to avoid possible aluminum corrosion within the
engine cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 40,000 km (24,
000 miles) or 24 months.
(2) Maintenance-free item. For service procedures, refer to FE section.
*1: Models without three way catalyst
*2: For models with three way catalyst, periodic maintenance is not required. However, if valve noise increases, check valve clearance.
*3: Models with three way catalyst
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Engine and Emission Control Maintenance (Gasoline engine)
MA-5

Chassis and Body MaintenanceNJMA0005S05Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference page Perform either at number of kilome-
ters (miles) or months, whichever
comes first.km x 1,000
(Miles x 1,000)
Months1
(0.6)
Ð10
(6)
620
(12)
1230
(18)
1840
(24)
2450
(30)
3060
(36)
3670
(42)
4280
(48)
48
Underhood and under vehicle
Brake, clutch & automatic transaxle
fluid (For level & leaks)HIIIIIIIIBR-7, AT-78
Brake fluidHR R BR-18
Brake booster vacuum hoses, con-
nections & check valveI I BR-22
Power steering fluid & lines (For
level & leaks)I*1 I I*1 I I*1 I I*1 I ST-7
Brake, clutch & exhaust systemsIIIIIIIIBR-7, FE-11,
FE-27
Manual transaxle gear oil (For level
& leaks)I*1 I I*1 I I*1 I I*1 I MT-15, MT-14
Steering gear & linkage, axle & sus-
pension parts & drive shaftsHI*2IIIIST-7,SU-6, SU-7
Outside and inside
Wheel alignment (If necessary,
rotate & balance wheels)IIIISU-7, SU-14
Brake pads, rotors & other brake
componentsHIIIIIIIIBR-27, BR-35
Brake linings, drums & other brake
componentsHIIIIBR-33
Lock, hinges & hood latchHL*1 L L*1 L L*1 L L*1 L BT-7, BT-16
Seat belts, buckles, retractors,
anchors & adjusterIIIIRS-4
Foot brake, parking brake & clutch
(For free play, stroke & operation)I*1 I I*1 I I*1 I I*1 IBR-12, BR-47,
CL-5
Ventilation air filterHReplace every 12,000 km (7,500 miles) or 12 months HA-102
Supplemental air bag systems See NOTE (1) RS-25
NOTE:
(1) Inspect at the first 10 years, and then every 2 years.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driving Con-
ditionsº.
*1: Models except for Australia
*2: Models without three way catalyst
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Chassis and Body Maintenance
MA-6

Maintenance Under Severe Driving ConditionsNJMA0005S06The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of braking or in mountainous areas
Maintenance operation: Check = Check and correct or replace as necessary.
Driving condition Maintenance itemMaintenance
operationMaintenance intervalReference
page
A........Aircleaner filter Replace More frequentlyEM-17,
EM-87
ABCD.....Engine oil & oil filter (Gaso-
line engine)ReplaceEvery 5,000 km (3,000
miles) or 3 monthsLC-8, LC-9
.....F...Brake fluid ReplaceEvery 20,000 km (12,000
miles) or 12 monthsBR-7
. . C . . . . H . Automatic transaxle fluid ReplaceEvery 40,000 km (24,000
miles) or 24 monthsAT-15
......GH.Steering gear & linkage, axle
& suspension parts & drive
shaftsCheckEvery 10,000 km (6,000
miles) or 6 monthsST-7, SU-6,
SU-18
A.C...GHIBrake pads, rotors & other
brake componentsCheckEvery 5,000 km (3,000
miles) or 3 monthsBR-27,
BR-35
A.C...GHIBrake linings, drums & other
brake componentsCheckEvery 10,000 km (6,000
miles) or 6 monthsBR-33
......G..Lock, hinges & hood latch LubricateEvery 5,000 km (3,000
miles) or 3 monthsBT-16, BT-7
A........Ventilation air filter Replace More frequently HA-102
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Maintenance Under Severe Driving Conditions
MA-7