2001 NISSAN ALMERA N16 Electronic Repair Manual

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Page 1641 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Reduction Pinion GearNJAT0190BEARING PRELOADNJAT0190S01
Reduction pinion gear bearing preload 0.05 mm (0.0020 in)
TURNING TORQUENJAT0190S02
Turning torque of reduction pinion gear 0.1 - 0.69 N´m (1.1

Page 1642 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual TABLE FOR SELECTING REDUCTION PINION GEAR BEARING ADJUSTING SHIMNJAT0190S04Unit: mm (in)
Dimension ªTº Suitable shim(s)
1.77 - 1.81 (0.0697 - 0.0713)
1.81 - 1.85 (0.0713 - 0.0728)
1.85 - 1.89 (0.072

TABLE FOR SELECTING REDUCTION PINION GEAR BEARING ADJUSTING SHIMNJAT0190S04Unit: mm (in)
Dimension ªTº Suitable shim(s)
1.77 - 1.81 (0.0697 - 0.0713)
1.81 - 1.85 (0.0713 - 0.0728)
1.85 - 1.89 (0.0728 - 0.0744)
1.89 - 1.93 (0.0744 - 0.0760)
1.93 - 1.96 (0.0760 - 0.0772)
1.96 - 1.98 (0.0772 - 0.0780)
1.98 - 2.00 (0.0780 - 0.0787)
2.00 - 2.02 (0.0787 - 0.0795)
2.02 - 2.04 (0.0795 - 0.0803)
2.04 - 2.06 (0.0803 - 0.0811)
2.06 - 2.08 (0.0811 - 0.0819)
2.08 - 2.10 (0.0819 - 0.0827)
2.10 - 2.12 (0.0827 - 0.0835)
2.12 - 2.14 (0.0835 - 0.0843)
2.14 - 2.16 (0.0843 - 0.0850)
2.16 - 2.18 (0.0850 - 0.0858)
2.18 - 2.20 (0.0858 - 0.0866)
2.20 - 2.22 (0.0866 - 0.0874)
2.22 - 2.24 (0.0874 - 0.0888)
2.24 - 2.26 (0.0882 - 0.0890)
2.26 - 2.28 (0.0890 - 0.0898)
2.28 - 2.30 (0.0898 - 0.0906)
2.30 - 2.32 (0.0906 - 0.0913)
2.32 - 2.34 (0.0913 - 0.0921)
2.34 - 2.37 (0.0921 - 0.0933)
2.37 - 2.41 (0.0933 - 0.0949)
2.41 - 2.45 (0.0949 - 0.0965)
2.45 - 2.49 (0.0965 - 0.0980)
2.49 - 2.53 (0.0980 - 0.0996)
2.53 - 2.57 (0.0996 - 0.1012)
2.57 - 2.61 (0.1012 - 0.1028)
2.61 - 2.65 (0.1028 - 0.1043)
2.65 - 2.69 (0.1043 - 0.1059)
2.69 - 2.73 (0.1059 - 0.1075)1.74 (0.0685)
1.78 (0.0701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (0.0772)
1.98 (0.0780)
2.00 (0.0787)
2.02 (0.0795)
2.04 (0.0803)
2.06 (0.0811)
2.08 (0.0819)
2.10 (0.0827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (0.0850)
2.18 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
2.26 (0.0890)
2.28 (0.0898)
2.30 (0.0906)
2.34 (0.0921)
2.38 (0.0937)
2.42 (0.0953)
2.46 (0.0969)
2.50 (0.0984)
2.54 (0.1000)
2.58 (0.1016)
2.62 (0.1031)
2.66 (0.1047)
Output ShaftNJAT0191SEAL RING CLEARANCENJAT0191S01Unit: mm (in)
Output shaft seal ring clearanceStandard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
END PLAYNJAT0191S02
Output shaft end play0 - 0.5 mm (0 - 0.020 in)
OUTPUT SHAFT END PLAY ADJUSTING SHIMSNJAT0191S03
Thickness mm (in) Part number*
0.56 (0.0220)
0.96 (0.0378)
1.36 (0.0535)31438-31X46
31438-31X47
31438-31X48
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)
Reduction Pinion Gear (Cont'd)
AT-456

Page 1643 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Bearing Retainer=NJAT0192SEAL RING CLEARANCENJAT0192S01Unit: mm (in)
Bearing retainer seal ring clearanceStandard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Total End PlayNJAT0193
Tot

Page 1644 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Band ServoNJAT0196RETURN SPRINGNJAT0196S01Unit: mm (in)
Return spring Free length Outer diameter Part number*
2nd servo return spring 32.5 (1.280) 25.9 (1.020) 31605-31X20
OD servo return spring 38.52

Page 1645 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual FRONT & REAR AXLE
SECTION
AX
CONTENTS
FRONT AXLE..................................................................2
Precautions ..................................................................2
PREC

FRONT & REAR AXLE
SECTION
AX
CONTENTS
FRONT AXLE..................................................................2
Precautions ..................................................................2
PRECAUTIONS.........................................................2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOLS................................2
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................3
NVH TROUBLESHOOTING CHART............................3
On-vehicle Service.......................................................3
FRONT AXLE PARTS................................................3
FRONT WHEEL BEARING.........................................3
DRIVE SHAFT...........................................................4
Wheel Hub and Knuckle ..............................................5
COMPONENTS.........................................................5
REMOVAL.................................................................5
INSTALLATION..........................................................7
DISASSEMBLY..........................................................7
INSPECTION.............................................................8
ASSEMBLY...............................................................8
Drive Shaft .................................................................10
COMPONENTS.......................................................10
REMOVAL............................................................... 11
INSTALLATION........................................................12
DISASSEMBLY........................................................13
INSPECTION...........................................................15
ASSEMBLY.............................................................16
Service Data and Specifications (SDS).....................20
DRIVE SHAFT.........................................................20
DYNAMIC DAMPER (WHERE FITTED).....................21
WHEEL BEARING (FRONT).....................................21
REAR AXLE...................................................................22
Precautions ................................................................22
PRECAUTIONS.......................................................22
Preparation ................................................................22
SPECIAL SERVICE TOOLS......................................22
COMMERCIAL SERVICE TOOLS..............................22
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................23
On-vehicle Service.....................................................23
REAR AXLE PARTS.................................................23
REAR WHEEL BEARING.........................................23
Wheel Hub .................................................................24
COMPONENTS.......................................................24
REMOVAL...............................................................24
INSTALLATION........................................................25
Service Data and Specifications (SDS).....................27
WHEEL BEARING (REAR).......................................27

Page 1646 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual SBR686C
Precautions
PRECAUTIONSNJAX0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil ful

Page 1647 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual Noise, Vibration and Harshness (NVH)
Troubleshooting
=NJAX0004NVH TROUBLESHOOTING CHARTNJAX0004S01Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these p

Page 1648 of 2493

NISSAN ALMERA N16 2001 Electronic Repair Manual SFA108A
DRIVE SHAFTNJAX0007Check for grease leakage or other damage.
FRONT AXLE
On-vehicle Service (Contd)
AX-4

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