2001 NISSAN ALMERA N16 Electronic Repair Manual

Page 1153 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT191A
Mainshaft and Gears
DISASSEMBLYNJMT00141. Before disassembly, check 1st and 2nd main gear end plays.
Gear end play:
Refer to SDS, MT-133.
If not within specification, disassemble and check con

Page 1154 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT047A
6. Remove snap ring.
SMT048A
7. Remove 1st & 2nd synchronizer hub and 1st main gear.
SMT639AA
8. Remove mainshaft front bearing.
SMT640A
INSPECTIONNJMT0015Mainshaft and GearsNJMT0015S01+Check

Page 1155 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT420CA
+Measure wear of 1st and 2nd double baulk rings.
a) Place baulk rings in position on synchronizer cone.
b) While holding baulk ring against synchronizer cone as far as it
will go, measure dim

Page 1156 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT804BA
SMT472C
1. Press on 1st main gear, 1st synchronizer cone, inner & outer
baulk rings and 1st & 2nd synchronizer hub.
Refer to the illustration for step 3.
+Pay attention to direction of 1st &

Page 1157 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT059A
9. Press on thrust washer and press on mainshaft rear bearing.
10. Press on mainshaft front bearing.
11. Measure gear end play as a final check. Refer to
ªDISASSEMBLYº, MT-103.
SMT744AA
Fina

Page 1158 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT062A
ASSEMBLYNJMT00191. Attach side gear thrust washers to side gears, then install pin-
ion mate washers and pinion mate gears in place.
SMT087A
2. Insert pinion mate shaft.
+When inserting, be ca

Page 1159 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT609A
5. Install final gear.
6. Install speedometer drive gear.
SMT648
7. Press on differential side bearings.
SMT665C
Shift Control Components
INSPECTIONNJMT0020+Check contact surface and sliding s

Page 1160 of 2493

NISSAN ALMERA N16 2001  Electronic Repair Manual SMT031A
+Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT034A
Mainshaft Front Bearing Outer RaceNJMT0021S02+Extract the oil channel and remove the mainshaft front bear-
ing ou