2001 NISSAN ALMERA N16 height adjustment

SCL466-C
CLUTCH COVERNJCL0032S02+Check clutch cover installed on vehicle for unevenness of dia-
phragm spring toe height.
Uneven limit:
MODEL 200, 215 0.8 mm (0.031 in)
MODEL 240 0.7 mm (0.028 in)
+If out of limit, adjust the height with Tool.
AEM100
FLYWHEELNJCL0032S03+Check contact surface of flywheel for slight burns or discolora-
tion. Repair flywheel with emery paper.
+Check flywheel runout.
Maximum allowable runout:
Refer to EM-60, ªFlywheel/Drive Plate Runoutº (QG
engine models), and EM-153, ªFlywheel Runout (YD
engine models)º.
SCL616-B
SCL600-F
InstallationNJCL0033+Insert Tool into clutch disc hub when installing clutch cover and
disc.
+Be careful not to allow grease to contaminate clutch fac-
ing.
+Tighten bolts in numerical order.
First step:
: 10 - 20 N´m (1 - 2 kg-m,7-14ft-lb)
Final step:
QG, engine models (200, 215)
: 22 - 29 N´m (2.2 - 3.0 kg-m, 15 - 21 ft-lb)
YD22DDT engine model (240)
: 35 - 44 N´m (3.5 - 4.5 kg-m, 26 - 32 ft-lb)
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
Inspection and Adjustment (Cont'd)
CL-23

SAT438D
2. Install output shaft thrust needle bearing on bearing retainer.
SAT439D
3. Install output shaft on transmission case.
SAT874DA
4. Measure dimensions ª!1º and ª!2º at side cover and then cal-
culate dimension ªAº.
+Measure dimension ª!
1º and ª!2º in at least two places
ªAº: Distance between transmission case fitting surface
and adjusting shim mating surface
A=!
1þ!2
!2: Height of gauge
SAT875DA
5. Measure dimensions ª!2º and ª!3º and then calculate dimen-
sion ªBº.
Measure ª!
2º and ª!3º in at least two places.
ªBº: Distance between the end of output shaft bearing
outer race and the side cover fitting surface of transmis-
sion case
B=!
2þ!3
!2: Height of gauge
SAT440D
6. Select proper thickness of adjusting shim so that output shaft
end play (clearance between side cover and output shaft bear-
ing) is within specifications.
Output shaft end play (A þ B):
0 - 0.5 mm (0 - 0.020 in)
Output shaft end play adjusting shim:
Refer to SDS, AT-456.
7. Install adjusting shim on output shaft bearing.
ASSEMBLY
Adjustment (1) (Cont'd)
AT-433

Removal and InstallationNJBR0015
JBR752E
SBR997
InspectionNJBR0016Check brake pedal for following items.
+Brake pedal bend
+Clevis pin deformation
+Crack of any welded portion
+Crack or deformation of clevis pin stopper
SBR657EA
AdjustmentNJBR0017Check brake pedal free height from metal panel. Adjust if neces-
sary.
H: Free height
Refer to SDS, BR-92.
C
1,C2: Clearance between pedal stopper and threaded
end of stop lamp switch and brake switch
0.74 - 1.96 mm (0.0291 - 0.0772 in)
D: Depressed height
LHD (M/T): More than 90 mm (3.54 in)
LHD (A/T): More than 95 mm (3.74 in)
RHD (M/T): More than 90 mm (3.54 in)
RHD (A/T): More than 95 mm (3.74 in)
Under force of 490 N (50 kg, 110 lb) with engine run-
ning
A: Pedal free play at pedal pad
1.0 - 3.0 mm (0.039 - 0.118 in)
BRAKE PEDAL AND BRACKET
Removal and Installation
BR-12

SBR229E
1. Loosen lock nut and adjust pedal free height by turning brake
booster input rod. Then tighten lock nut.
2. Check pedal free play.
Make sure that stop lamps go off when pedal is released.
3. Check brake pedal's depressed height while engine is running.
If lower than specification, check brake system for leaks, accu-
mulation of air or any damage to components (master cylinder,
wheel cylinder, etc.); then make necessary repairs.
BRAKE PEDAL AND BRACKET
Adjustment (Cont'd)
BR-13

ADJUSTMENTNJBT0022S03
SBT004A
If any height difference between glass lid and roof is found, check
glass lid fit and adjust as follows:
Height Difference AdjustmentNJBT0022S03021. Tilt glass lid up and down.
2. Check height difference between roof panel and glass lid to
see if it is as ªA-Aº as shown in the figure above.
3. If necessary, adjust it by using one of following procedures.
+Adjust by adding or removing adjustment shim(s) between
glass lid and link assembly.
+If glass lid protrudes above roof panel, add shim(s) or plain
washer(s) at sunroof mounting bracket or stud bolt locations to
adjust sunroof installation as required.
SUNROOF
Trouble Diagnoses (Cont'd)
BT-65

SEL022Z
5. Check depth of insulating mold from commutator surface.
+Less than 0.2 mm (0.008 in) ... Undercut to 0.5 to 0.8 mm
(0.020 to 0.031 in)
AssemblyNJSC0020Apply high-temperature grease to lubricate the bearing, gears and
frictional surface when assembling the starter.
Carefully observe the following instructions.
SEL026Z
PINION PROTRUSION LENGTH ADJUSTMENTNJSC0020S01Clearance (QG engine models)NJSC0020S0101With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance ª!º between the front edge
of the pinion and the pinion stopper.
Clearance ª!º:
Refer to SDS (SC-34).
MEL140L
Movement (YD engine models)NJSC0020S0102Compare movement ª!º in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by hand
until it touches stopper.
Movement ª!º:
Refer to SDS (SC-34).
STARTING SYSTEM
Inspection (Cont'd)
SC-22

SEL976W
SEL480X
Aiming Adjustment=NJEL0029Before performing aiming adjustment, make sure of the following.
1) Keep all tires inflated to correct pressure.
2) Place vehicle on level ground.
3) See that vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire, jack, and tools). Have the
driver or equivalent weight placed in driver's seat.
Adjust aiming in the vertical direction by turning the adjusting
screw.
MEL327G
1. Set the distance between the screen and the center of the fog
lamp lens as shown at left.
2. Remove front fog lamp rim. For detail, refer to ªBODY ENDº in
BT section.
3. Turn front fog lamps ON.
NEL794
4. Adjust front fog lamps so that the top edge of the high inten-
sity zone is 152 mm (6.0 in) (Sedan) or 91 to 136 mm (3.58 to
5.35 in) (Hatchback) below the height of the fog lamp centers
as shown at left.
+When performing adjustment, if necessary, cover the head-
lamps and opposite fog lamp.
FRONT FOG LAMP
Aiming Adjustment
EL-62

Heated oxygen sensor (HO2S) heater
(rear) ............................................ EC-243, 389
Heated oxygen sensor (rear) ......... EC-214, 222,
229, 237, 383
Heated seat ............................................. EL-163
Height (Dimensions) ................................... GI-43
High clutch ............................................... AT-394
Hood ............................................................ BT-7
Horn ......................................................... EL-135
How to erase DTC for OBD system .. EC-68, 71,
522
I
IACV-AAC valve .............................. EC-313, 418
IATS - Wiring diagram .................... EC-160, 370
IGN/SG - Wiring diagram ........................ EC-452
ILL - Wiring diagram .................................. EL-72
INJECT - Wiring diagram ........................ EC-447
INT/L - Wiring diagram .............................. EL-87
IVC - Wiring diagram ...................... EC-331, 433
Identification plate ...................................... GI-40
Idle air control (IAC) system ........... EC-313, 418
Idle air control valve (IACV) ............ EC-313, 418
Idle speed ......................................... EC-41, 536
Ignition timing ............................................ EC-41
Illumination ................................................. EL-71
Injection nozzle ....................................... EC-509
Injector removal and installation ............... EC-39
Input shaft (FF M/T) ............... MT-36, 64, 93, 98
Instrument panel ........................................ BT-25
Intake air temperature sensor ......... EC-158, 369
Intake valve timing control solenoid
valve ............................................ EC-329, 432
Interior lamp on-off control ........................ EL-77
Interior lamp ............................................... EL-76
Interior ........................................................ BT-31
J
Jacking points ............................................ GI-45
Joint connector (J/C) ............................... EL-372
Junction box (J/B) .................................... EL-369
K
Keyless entry system - See Multi-remote control
system ..................................................... EL-220
Knock sensor (KS) .......................... EC-268, 269
Knuckle spindle ........................................... AX-5
L
LOAD - Wiring diagram .......................... EC-481
Length (Dimensions) .................................. GI-43
License lamp ............................................. EL-53Lifting points ............................................... GI-46
Line pressure solenoid valve ................... AT-230
Line pressure test (A/T) ............................. AT-82
Liquid gasket application ...................... EM-4, 76
Location of electrical units ....................... EL-319
Lock, door .................................................. BT-21
Low and reverse brake ............................ AT-406
Lubricant (R134a) A/C .............................. HA-86
Lubricants ................................................. MA-20
Lubrication circuit (engine) .................... LC-4, 26
M
M/T major overhaul ....................... MT-30, 54, 92
M/T removal and installation ..................... MT-23
MAFS - Wiring diagram .................. EC-154, 566
MAIN - Wiring diagram ................... EC-145, 560
MAJOR OVERHALL ................................ AT-349
MIL & Data link connectors circuit .......... EC-488
MIL/DL - Wiring diagram ................. EC-488, 701
MIRROR - Wiring diagram ...................... EL-167
Magnet clutch ............................................ HA-89
Mainshaft (M/T) .................... MT-39, 69, 93, 103
Malfunction indicator lamp (MIL) ...... EC-72, 523
Manual air conditioner - Wiring
diagram .................................................. HA-27
Manual transaxle number .......................... GI-42
Mass air flow sensor (MAFS) ......... EC-152, 566
Master cylinder (clutch) ............................. CL-11
Meter .......................................................... EL-89
Mirror defogger ........................................ EL-138
Mirror, door ................................................ BT-72
Misfire ...................................................... EC-262
Mode door control linkage
adjustment ............................................. HA-47
Model variation ........................................... GI-38
Molding - See Exterior ............................... BT-47
Multi-remote control system .................... EL-220
Multiport fuel injection (MFI) system ......... EC-29
Multiport fuel injection precautions ............... GI-6
N
NATS (Nissan Anti-theft System)
precautions ................................................... GI-3
NATS (Nissan Anti-theft System) ............ EL-234
NATS - Wiring diagram ............................ EL-237
NVH troubleshooting (AX) ........................... AX-3
NVH troubleshooting (BR) .......................... BR-6
NVH troubleshooting (MT) ........................ MT-13
NVH troubleshooting (ST) ........................... ST-5
NVH troubleshooting (SU) ........................ SU-16
NVH troubleshooting CL ............................. CL-4
NVIS (Nissan vehicle immobiliser sys-
tem) precautions ....................................... GI-3
Neutral position switch .................... EC-364, 441
ALPHABETICAL INDEX
IDX-5