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NJGI0011
ISO 15031-2NJGI0011S01All emission related terms used in this publication in accordance with ISO 15031-2 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure sensor BARO sensor ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC Diagnostic connector for CONSULT
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2
GI-50
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ComponentsNJEM0011
YEM012
1. Chain tensioner
2. Camshaft sprocket (Intake)
3. Camshaft sprocket (Exhaust)
4. O-ring
5. Slack side timing chain guide
6. Timing chain tension guide7. Timing chain
8. Crankshaft sprocket
9. Oil pump drive spacer
10. Front cover
11. O-ring
12. Oil seal13. Crankshaft pulley
14. Cylinder head front cover
15. Camshaft position sensor
(PHASE)
16. Cylinder block dowels
TIMING CHAINQG
Components
EM-22
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CAUTION:
+After removing timing chain, do not turn crankshaft and
camshaft separately, or valves will strike piston heads.
+When installing chain tensioner, oil seats, or other sliding
parts, lubricate contacting surfaces with new engine oil.
+Apply new engine oil to bolt threads and seat surfaces
when installing camshaft sprocket and crankshaft pulley.
+When removing oil pump assembly, remove camshaft
position sensor (PHASE), then remove timing chain from
engine.
+Be careful not to damage sensor edges.
SEM869F
RemovalNJEM01051. Drain engine coolant from radiator and cylinder block.
Be careful not to spill coolant on drive belts.
2. Remove reservoir tank.
3. Release fuel pressure.
Refer to EC-38, ªFuel Pressure Releaseº.
4. Remove the following belts.
+Power steering pump drive belt
+Alternator drive belt
5. Remove front right-side wheel.
6. Remove front/right splash undercover.
7. Remove front exhaust tube.
SEM870F
8. Remove vacuum hoses, fuel hoses, and so on.
9. Remove ignition coils.
10. Remove spark plugs.
SEM102G
11. Remove rocker cover bolts in numerical order as shown in the
figure.
TIMING CHAINQG
Components (Cont'd)
EM-23
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SEM872F
12. Set No. 1 piston at TDC on its compression stroke.
SEM873F
+Rotate crankshaft until mating mark on camshaft sprocket
is set at position indicated in figure at left.
SEM874F
13. Remove camshaft position sensor (PHASE).
+Do not allow any magnetic materials to contact the cam-
shaft position sensor (PHASE).
+Be careful not to damage sensor.
14. Remove cylinder head front cover.
SEM875F
15. Remove timing chain guide from camshaft bracket.
16. Attach a suitable stopper pin to chain tensioner.
17. Remove chain tensioner.
SEM876F
18. Remove camshaft sprocket bolts.
+Apply paint to timing chain and cam sprockets for align-
ment during installation.
19. Remove camshaft sprockets.
TIMING CHAINQG
Removal (Cont'd)
EM-24
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SEM887F
24. Install cylinder head front cover.
+Apply liquid gasket to cylinder head front cover.
+Use Genuine Liquid Gasket or equivalent.
SEM889F
25. Install camshaft position sensor (PHASE).
SEM888F
26. Before installing rocker cover, apply a continuous bead of liq-
uid gasket to mating surface of cylinder head.
SEM105G
27. Install rocker cover with rocker cover gasket and tighten bolts
in numerical order as shown in the figure.
28. Install spark plugs.
29. Install ignition coils.
30. Install front exhaust tube.
31. Install front/right splash undercover.
32. Install front right-side wheel.
33. Drive belts.
For adjusting drive belt deflection, refer to EM-15, ªCheckingº.
34. Reinstall parts in reverse order of removal.
TIMING CHAINQG
Installation (Cont'd)
EM-30
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SEM873F
+Rotate crankshaft until mating mark on camshaft sprocket
is set at position indicated in figure at left.
SEM874F
14. Remove camshaft position sensor (PHASE).
+Do not allow any magnetic materials to contact the cam-
shaft position sensor (PHASE).
+Be careful not to damage sensor.
15. Remove cylinder head front cover.
SEM875F
16. Remove timing chain guide from camshaft bracket.
17. Attach a suitable stopper pin to chain tensioner.
18. Remove chain tensioner.
SEM876F
19. Remove camshaft sprocket bolts.
+Apply paint to timing chain and cam sprockets for align-
ment during installation.
20. Remove camshaft sprockets.
SEM877F
21. Remove camshaft brackets and camshafts.
+Apply I.D. marks to brackets to ensure correct reassembly.
+Bolts should be loosened in two or three steps.
CYLINDER HEADQG
Removal (Cont'd)
EM-35
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SEM887F
10. Install cylinder head front cover.
+Apply liquid gasket to cylinder head front cover.
+Use Genuine Liquid Gasket or equivalent.
SEM889F
11. Install camshaft position sensor (PHASE).
SEM888F
12. Before installing rocker cover, apply a continuous bead of liq-
uid gasket to mating surface of cylinder head.
SEM105G
13. Install rocker cover with rocker cover gasket and tighten bolts
in numerical order as shown in the figure.
14. Install spark plugs.
15. Install ignition coils.
16. Install exhaust manifold.
17. Install intake manifold rear supports.
18. Connect vacuum hoses, fuel hoses, water hose, wire, harness,
connectors and so on.
19. Install front exhaust tube.
20. Install front undercovers.
21. Install air duct to intake manifold collector.
22. Drive belts.
For adjusting drive belt deflection, refer to ªCheckingº, EM-15.
23. Reinstall parts in reverse order of removal.
CYLINDER HEADQG
Installation (Cont'd)
EM-48
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Secondary Timing ChainNJEM0093CAUTION:
+After removing timing chain, do not turn crankshaft and
camshaft separately, or valves will strike piston heads.
+When installing camshafts, chain tensioners, oil seals, or
other sliding parts, lubricate contacting surfaces with new
engine oil.
+Apply new engine oil to bolt threads and seat surfaces
when installing camshaft sprockets, crankshaft pulley,
and camshaft brackets.
+When removing the oil pans, oil pump assembly and tim-
ing chain from engine, first remove the crankshaft posi-
tion sensor (TDC sensor).
Be careful not to damage sensor edges.
+Do not spill engine coolant on drive belts.
JEM120G
REMOVALNJEM0093S01+For preparative work for removing/installing secondary timing
chain to remove/install fuel injection pump, refer to EC-513,
ªElectronic control fuel injection pumpº.
+To prepare for removing/installing secondary timing chain to
remove/install camshaft, refer to EM-119, ªCAMSHAFTº.
1. Drain engine oil.
2. Drain coolant by removing cylinder block drain plugs. Refer to
LC-43, ªChanging Engine Coolantº.
TIMING CHAINYD
Secondary Timing Chain
EM-93