2001 TOYOTA HIGHLANDER Service Repair Manual

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Page 2377 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual 05-1 122
- DIAGNOSTICSAIR CONDITIONING SYSTEM
1312 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)ItemDiagnostic Note Normal Condition Measurement Item/Display
(Range)
A/O DAMP POSAir outle

Page 2378 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual F10007
F10008A
F10009A
F10010
Cutting Okay
Reinforcement
Corners
WRONG
INTRODUCTIONIN-10
PROPER AND EFFICIENT WORK
PROCEDURES
1. REMOVAL
(a) PRE-REMOVAL MEASURING
(1) Before removal or cutting operat

Page 2379 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual F10011A
F10012
F10013A
F10014
F10015A
Less than
3mm
Puncher
Air SawOverlap
20 30mm
INTRODUCTIONIN-11
2. PREPARATION FOR INSTALLATION
(a) SPOT WELD POINTS
(1) When welding panels with a combined thic

Page 2380 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual F10016A
F10017A
F10018A
F10019A
F10020A
Body
Measurement
Diagrams
WRONG
CORRECT WRONG
Tip Cutter
Old
Spot
LocationsNew Spot
Locations
INTRODUCTIONIN-12
3. INSTALLATION
(a) PRE-WELDING MEASUREMENT

Page 2381 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual F10021A
F10022
F10023
Sealer Gun
INTRODUCTIONIN-13
4. ANTI-RUST TREATMENT
(a) BODY SEALER APPLICATION
(1) For water-proofing and anti-corrosion measures, al-
ways apply the body sealer to the body pan

Page 2382 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual F10024A
Apply the anti-chipping paint after
the top coat.Apply the anti-chipping paint before
the second coat.
Anti-Chipping Paint
Top Coat
Second Coat
Under Coat (ED Primer)
Steel MetalTop Coat
S

Page 2383 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual 05CD2-13
05-786
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
976 Author: Date:
PROBLEM SYMPTOMS TABLE
If there are no DTCs output but the problem still occurs, check the circuits for each prob

05CD2-13
05-786
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
976 Author: Date:
PROBLEM SYMPTOMS TABLE
If there are no DTCs output but the problem still occurs, check the circuits for each problem symptom in the
order given in the table below and proceed to the relevant troubleshooting page.
NOTICE:
When replacing the skid control ECU, sensor, etc., turn the ignition switch off.
SymptomsSuspected AreasSee page
ABS does not operate
BA does not operate
EBD does not operate
1. Check the DTC again and make sure that the normal
code is output.
2. IG power source circuit and ground circuit.
3. Speed sensor circuit
4. Check the ABS & TRAC actuator with a hand-held tes-
ter.
If abnormal, check the hydraulic circuit for leakage.
5. If the symptoms still occur even after the above circuits
in suspected areas are inspected and proved to be
normal, replace the skid control ECU.05-765
05-827
05-788
05-795
32-36
ABS does not operate efficiently
BA does not operate efficiently
EBD does not operate efficiently
1. Check the DTC again and make sure that the normal
code is output.
2. Speed sensor circuit
3. Stop lamp switch circuit
4. Check the ABS & TRAC actuator with a hand-held tes-
ter.
If abnormal, check the hydraulic circuit for leakage.
5. If the symptoms still occur even after the above circuits
in suspected areas are inspected and proved to be
normal, replace the skid control ECU.05-765
05-788
05-795
32-36
ABS warning light abnormal Remain ON1. ABS warning light circuit
2. Skid control ECU05-840
-
ABS warning light abnormal Does not light up1. ABS warning light circuit
2. Skid control ECU05-844
-
DTC of ABS check cannot be done
1. Check the DTC again and make sure that the normal
code is output.
2. TC terminal circuit
3. If the symptoms still occur even after the above circuits
in suspected areas are inspected and proved to be
normal, replace the skid control ECU.05-765
05-868
Sensor signal check cannot be done1. TS terminal circuit
2. Skid control ECU05-873
-
VSC and/or TRAC does not operate
1. Check the DTC again and make sure that the normal
code is output.
2. IG power source circuit and ground circuit.
3. Check the hydraulic circuit for leakage.
4. Speed sensor circuit
5. Deceleration sensor circuit
6. Yaw rate sensor circuit
7. Steering sensor circuit
8. If the symptoms still occur even after the above circuits
in suspected areas are inspected and proved to be
normal, replace the skid control ECU.05-765
05-827
-
05-788
05-795
05-815
05-824
05-824
05-821
SLIP indicator light abnormal1. SLIP indicator light circuit
2. Skid control ECU05-863
-

Page 2384 of 2572

TOYOTA HIGHLANDER 2001 Service Repair Manual - DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
05-787
977 Author: Date:
SymptomsSuspected AreasSee page
TRAC OFF indicator abnormal
1. Check the DTC again and make sure that the normal
code is o

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