Page 2209 of 2572

010QK-02
D25523
Rubber Attachment
- INTRODUCTIONREPAIR INSTRUCTION
01-21
21 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
VEHICLE LIFT AND SUPPORT LOCATIONS
1. NOTICE ABOUT VEHICLE CONDITION WHEN JACKING UP THE VEHICLE
(a) The vehicle must be unloaded before jacking up the vehicle. Never jack up/lift up a heavily loaded ve-
hicle.
(b) When removing heavy equipment such as the engine and transmission, the center of gravity of the
vehicle may shift. To stabilize the vehicle: place a balance weight in a location where it will not roll or
shift; or use a mission jack to hold the jacking support.
2. NOTICE FOR USING 4 POST LIFTS
(a) Follow the safety procedures outlined in its instruction manual.
(b) Use precautionary measures to prevent the free wheel beam from damaging tires or wheels.
(c) Use wheel chocks to secure the vehicle.
3. NOTICE FOR USING JACK AND SAFETY STAND
(a) Work in a flat area using wheel chocks at all times.
(b) Use a safety stand with a rubber attachment, as shown
in the illustration.
(c) Apply the jack and rigid rack to the specified location on
the vehicle.
(d) When jacking up the front wheels, release the parking
brake and place wheel chocks only behind the rear
wheels. When jacking up the rear wheels, place wheel
chocks only in front of the front wheels.
(e) The jack should not be used without the rigid rack.
(f) When jacking up only the front wheels or only the rear wheels, place wheel chocks on both sides of
the wheels touching the ground.
(g) When lowering the vehicle with its front wheels jacked up, release the parking brake and place wheel
chocks only in front of the rear wheels. When lowering a vehicle with its rear wheels jacked up, place
wheel chocks only behind the front wheels.
Page 2210 of 2572
D27508
: JACK POSITION
: SUPPORT POSITION, PANTOGRAPH JACK POSITION
: CENTER OF VEHICLE GRAVITY (unload condition)
1,080 mm
(42.52 in.)
1,110 mm
(43.70 in.)
Center of Wheel
Center of Wheel
2WD
4WD 01-22
- INTRODUCTIONREPAIR INSTRUCTION
22 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
Page 2211 of 2572
D25518
* 2WD:
1,080 mm (42.52 in.)
4WD:
1,110 mm (43.70 in.) ...
: CENTER OF VEHICLE
GRAVITY (unload condition) Rubber Attachment*L Center of Lift
Center of Wheel
- INTRODUCTIONREPAIR INSTRUCTION
01-23
23 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
4. NOTICE FOR USING SWING ARM TYPE LIFT
(a) Follow safety procedures outlined in its instruction manual.
(b) Use a swing arm equipped with a rubber attachment, as shown in the illustration.
(c) When using the lift, its center should be as close to the vehicle's center of gravity as possible.
(d) Set the vehicle on the lift as level as possible. Then match the groove of the cradle to the rigid rack
support location.
(e) Be sure to lock the swing arms before lifting and during work (if equipped with arm locks).
(f) Lift the vehicle up off the ground. Stand at a safe distance and shake the vehicle to check its stability.
Page 2212 of 2572
D25522
85 mm (3.35 in.)
70 mm (2.76 in.)
200 mm (7.87 in.) 100 mm (3.94 in.) Attachment DimensionsB
AC 01-24
- INTRODUCTIONREPAIR INSTRUCTION
24 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
5. NOTICE FOR USING PLATE TYPE LIFT
(a) Follow safety procedures outlined in its instruction manual.
(b) Use plate lift attachments (rubber lifting blocks) on top of the plate surface.
(c) Refer to the table below to determine how to properly set the vehicle.
Right and left set positionPlace the vehicle over the center of the lift.
Front and rear set position
Place the attachments at the ends of the rubber plate surface, under the vehicle lift pad (A and C in the illustra-
tion). Raise the plate slightly and reposition the vehicle so the top of the attachment (B in the illustration) is
aligned with the front side notch in the vehicle rocker flange.
(d) Lift the vehicle up off the ground, and shake it to make sure that it is stable.
Page 2213 of 2572

i
2005 HIGHLANDER Navigation from Aug. '04 Prod. (OM48539U)
Introduction
Thank you for your purchase of the Navigation System. Please read this manual carefully to ensure proper use. Keep this manual
in your vehicle at all times.
The Navigation System is one of the most technologically advanced vehicle accessories ever developed. The system receives satellite signals
from the Global Positioning System (GPS) operated by the U.S. Department of Defense. Using these signals and other vehicle sensors, the
system indicates your present position and assists in locating a desired destination.
The navigation system is designed to select efficient routes from your present starting location to your destination. The system is designed
to direct you to a destination that is unfamiliar to you in an efficient manner. The system uses the maps of DENSO. The calculated routes
may not be the shortest nor the least traffic congested. Your own personal local knowledge or short cutº may at times be faster than the calcu-
lated routes.
The navigation system's database includes about 75 Point of Interest categories to allow you to easily select destinations such as restaurants
and banks. If a destination is not in the database, you can enter the street address or a major intersection close to it and the system will guide
you there. The system will provide both a visual map and audio instructions. The audio instructions will announce the distance remaining
and the direction to turn in approaching a fork or intersection. These voice instructions will help you keep your eyes on the road and are timed
to provide enough time to allow you to maneuver, change lanes or slow down.
Please be aware that all current vehicle navigation systems have certain limitations that may affect their ability to perform properly.
The accuracy of the vehicle's position depends on the satellite condition, road configuration, vehicle condition or other circumstan-
ces. For more information on the limitations of the system, refer to pages 9 through 11.
Page 2214 of 2572

2005 HIGHLANDER (EWD592U)
2
A INTRODUCTION
This manual consists of the following 13 sections:
No.
SectionDescription
A
INDEXIndex of the contents of this manual.
A
INTRODUCTIONBrief explanation of each section.
BHOW TO USE THIS
MANUALInstructions on how to use this manual.
CTROUBLE-
SHOOTINGDescribes the basic inspection procedures for electrical circuits.
DABBREVIATIONSDefines the abbreviations used in this manual.
E
GLOSSARY OF
TERMS AND
SYMBOLS
Defines the symbols and functions of major parts.
FRELAY LOCATIONSShows position of the Electronic Control Unit, Relays, Relay Block, etc.
This section is closely related to the system circuit.
GELECTRICAL
WIRING ROUTINGDescribes position of Parts Connectors, Splice points, Ground points, etc.
This section is closely related to the system circuit.
INDEXIndex of the system circuits.
H
SYSTEM CIRCUITS
Electrical circuits of each system are shown from the power supply through ground
points. Wiring connections and their positions are shown and classified by code
according to the connection method. (Refer to the section, ºHow to use this manualº).
The ºSystem Outlineº and ºService Hintsº useful for troubleshooting are also contained
in this section.
IGROUND POINTShows ground positions of all parts described in this manual.
JPOWER SOURCE
(Current Flow Chart)Describes power distribution from the power supply to various electrical loads.
KCONNECTOR LISTDescribes the form of the connectors for the parts appeared in this book.
This section is closely related to the system circuit.
LPART NUMBER OF
CONNECTORSIndicates the part number of the connectors used in this manual.
M
OVERALL
ELECTRICAL
WIRING DIAGRAM
Provides circuit diagrams showing the circuit connections.
Page 2215 of 2572

010QJ-02
12
3
4 6
5
D25016
- INTRODUCTIONREPAIR INSTRUCTION
01-5
5 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
REPAIR INSTRUCTION
PRECAUTION
(b) HINTS ON OPERATIONS
1LooksAlways wear a clean uniform.
Hat and safety shoes must be worn.
2Vehicle protectionPrepare a grille cover, fender cover, seat cover and floor mat before starting the operation.
3Safe operation
When working with 2 or more persons, be sure to check safety for one another.
When working with the engine running, pay attention to providing ventilation for exhaust fumes in the
workshop.
If working on high temperature, high pressure, rotating, moving, or vibrating parts, wear appropriate safety
equipment and take extra care not to injure yourself or others.
When jacking up the vehicle, be sure to support the specified location with a safety stand.
When lifting up the vehicle, use appropriate safety equipment.
4Preparation of tools and
measuring gaugeBefore starting operation, prepare a tool stand, SST, gauge, oil, shop rag and parts for replacement.
5
Removal and installation,
disassembly and assem-
bly operations
Diagnose with a thorough understanding of proper procedures and of the reported problem.
Before removing the parts, check the general condition of the assembly and for deformation and damage.
When the assembly is complicated, take notes. For example, note the total number of electrical connections,
bolts, or hoses removed. Add matchmarks to insure re-assembly of components in the original positions.
Temporarily mark hoses and their fittings, if needed.
Clean and wash the removed parts if necessary and assemble them after a thorough check.
6Removed parts
Place the removed parts in a separate box to avoid mixing them up with the new parts or contaminating the
new parts.
As for non-reusable parts such as a gasket, an O-ring, and a self-locking nut, replace them with new ones
following the instructions in this manual.
Retain the removed parts for customer inspection, if requested.
Page 2216 of 2572

Z11554
Seal Lock Adhesive
BE1367
Medium Current Fuse and High Current
Fuse Equal Amperage Rating
D27353D27353D27353
V35002
Illustration
Symbol Part NameAbbreviation
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSEFUSE
M-FUSE
H-FUSE 01-6
- INTRODUCTIONREPAIR INSTRUCTION
6 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
(c) JACKING UP AND SUPPORTING VEHICLE
(1) Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the
vehicle at the proper locations (see page 01-21).
(d) PRECOATED PARTS
(1) Precoated parts are bolts and nuts, that are coated
with a seal lock adhesive at the factory.
(2) If a precoated part is retightened, loosened or
moved in anyway, it must be recoated with the spe-
cified adhesive.
(3) When reusing precoated parts, clean off the old
adhesive and dry the part with compressed air.
Then apply new seal lock adhesive appropriate to
the bolts and nut.
NOTICE:
Perform the torque with the lower limit value of the torque
tolerance.
(4) Some seal lock agents harden slowly. You may
have to wait for the seal lock agent to harden.
(e) GASKETS
(1) When necessary, use a sealer on gaskets to prevent leaks.
(f) BOLTS, NUTS AND SCREWS
(1) Carefully follow all the specifications for tightening torques. Always use a torque wrench.
(g) FUSES
(1) When replacing fuses, be sure that the new fuse
has the correct amperage rating. DO NOT exceed
the rating or use one with a lower rating.