Page 2449 of 2572
BODY PANEL REPLACEMENT
F16770
75 mm (2.95 in.)
F16770A
REMOVAL BP-38
ROCKER PANEL (CUT)
REPLACEMENT
Page 2450 of 2572
BODY PANEL REPLACEMENT
F16771
POINT
1 Inspect the fitting of the front door and rear door, etc., before welding, since this affects the appearance of the
finish.BP-39
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Page 2451 of 2572
BODY PANEL REPLACEMENT
F16729
POINT
1 If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.
F16729A
REMOVALBP-71
ROOF PANEL (ASSY): w / Moon Roof
REPLACEMENT
Page 2452 of 2572
BODY PANEL REPLACEMENT
F16730
POINT
1 Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel rein-
forcement and back door opening frame.
HINT:
1) Apply just enough sealer for the new parts to make contact.
2 Bend the flange hem with a wooden hammer and dolly.
HINT:
1) Perform hemming three steps, being careful not to warp the panel.
BP-72
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Page 2453 of 2572
BODY PANEL REPLACEMENT
F16727
F16727A
REMOVALBP-69
ROOF PANEL (ASSY): w / o Moon Roof
REPLACEMENT
Page 2454 of 2572
BODY PANEL REPLACEMENT
F16728
POINT
1 Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel rein-
forcement and back door opening frame.
HINT:
1) Apply just enough sealer for the new parts to make contact.
BP-70
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Page 2455 of 2572
BODY PANEL REPLACEMENT
F16715
POINT
1 Remove the [A] at the same time.
PART NAME
[A] Quarter Inner Panel
F16715A
REMOVAL BP-54
ROOF SIDE INNER REAR PANEL (ASSY)
REPLACEMENT
With the back door opening trough and body lower back panel removed.
Page 2456 of 2572
BODY PANEL REPLACEMENT
F16716
PART NAME
[A] Quarter Inner Panel
[C] Body Lower Back No.2 Reinforcement[B] Seat Belt Anchor No.1 Upper ReinforceBP-55
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.