Page 2081 of 2572
2005 HIGHLANDER (EWD592U)
57
G
Connector Joining Wire Harness and Wire Harness
CodeJoining Wire Harness and Wire Harness (Connector Location)
BB1Rear Door No.1 LH Wire and Floor No.2 Wire (Left Center Pillar)
BC1Rear Door No.1 RH Wire and Floor Wire (Right Center Pillar)
BG1
BG2Back Door No.1 Wire and Floor No.2 Wire (Rear Left of the Roof)
BG3
()
BH1Floor No.2 Wire and Floor Wire (Near the Rear Side Marker Light RH)
BI1Floor No.4 Wire and Fuel Tank Wire (Right Side of Rear Floor Crossmember)
BJ1Floor Wire and Floor No.4 Wire (Right Side of Rear Floor Crossmember)
BK1Roof No 2 Wire and Floor Wire (Right Rear Quarter Panel)BK2Roof No.2 Wire and Floor Wire (Right Rear Quarter Panel)
Page 2082 of 2572
2005 HIGHLANDER (EWD592U)
58
G ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
[w/ Power Seat]
[w/o Power Seat]
Page 2083 of 2572
2005 HIGHLANDER (EWD592U)
59
G
Connector Joining Wire Harness and Wire Harness
123
4561 2 3
4 5 6
9 12345
8 7 6
17 16 15 14 13 12 11 101 2 3 4 5
6 7 8 9
10 11 12 13 14 15 16 17
BL1GrayBM1
CodeJoining Wire Harness and Wire Harness (Connector Location)
BL1Floor Wire and Front Seat RH Wire (Under the Front Passenger's Seat)BM1Floor Wire and Front Seat RH Wire (Under the Front Passenger's Seat)
Page 2084 of 2572
100IU-03
A93427N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x 3
V-Bank Cover Sub-assy
Vacuum Hose
Air Cleaner Filter Element
Sub-assy Air Cleaner Cap Sub-assyMAF Meter
Connector Fuel Vapor Feed Hose Assy
Vacuum Hose
w/ Performance Rod:
Front Suspension Upper Brace Center
Spacer
80 (815, 59)
Spacer
x 2
x 2
80 (815, 59)
10-16
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
2374 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
THROTTLE BODY ASSY (3MZ-FE)
COMPONENTS
Page 2085 of 2572
A82430 Non-reusable part
N´m (kgf´cm, ft´lbf) : Specified torque Gasket
Throttle Body Assy
Water By-pass Hose No. 2
Water By-pass Hose No. 3Throttle Control Motor &
Throttle Position Sensor
Connector
11 (112, 8)
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
10-17
2375 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
Page 2086 of 2572
BODY PANEL REPLACEMENT
F16755
F16755A
REMOVALBP-23
COWL TOP TO APRON BRACE (ASSY)
REPLACEMENT
Page 2087 of 2572
BODY PANEL REPLACEMENT
F16756
10 mm (0.39 in.) 20 mm (0.79 in.) BP-24
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Page 2088 of 2572
05CCX-06
ABS & EBD & BA Check SheetInspector 's
Name:
Customer 's Name
Date Vehicle
Brought InProduction DateVIN
Licence Plate No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuouslyIntermittently ( times a day)
ABS does not operate.
ABS does not operate efficiently.
ABS Warning Light
AbnormalRemains ONDoes not Come On
DTC Check1st Time
2nd TimeNormal System Code
Trouble Code (Code )
Symptomskm
miles
Brake Warning
Light Abnormal
(PKB released)Remains ONDoes not Come On
BA does not operate.
EBD does not operate.
STOP LIGHT SW
SYSTEM
Freeze Frame Data
#IG ON
VEHICLE SPDON
OFF
NO SYS
ABS
BA
FAIL SF
km/h
MPH Trouble Code (Code )
Normal System Code
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
05-763
953 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK