1999 NISSAN PRIMERA Electronic Repair Manual

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Page 2097 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 9. Drive retaining pin out of striking lever, then remove striking rod, striking lever and striking interlock. IEnsure striking lever is positioned so that retaining pin does not foul clutch housing d

Page 2098 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Input Shaft and Gears DISASSEMBLY 1. Before disassembly, check 5th input gear end play. Gears End play mm (in) 5th input gear0.18 - 0.31 (0.0071 - 0.0122) IIf not within specification, disassemble and

Page 2099 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 5. Pull out input shaft front bearing. 6. Remove bearing retainer. INSPECTION Gear and shaft ICheck shaft for cracks, wear or bending. ICheck gears for excessive wear, chips or cracks. Synchronizer IC

Page 2100 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual ASSEMBLY 1. Assemble 5th synchronizer. IBe careful not to hook front and rear ends of spread spring to the same shifting insert. 2. Install bearing retainer. 3. Press on input shaft front bearing. 4.

Page 2101 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 8. Select correct snap ring of 5th synchronizer hub to minimize clearance of groove in input shaft and install it. Allowable clearance of groove: 0 - 0.1 mm (0 - 0.004 in) Snap rings of 5th synchroniz

Page 2102 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 3. Remove mainshaft bearing and spacer. 4. Remove 5th main gear. 5. Remove 4th main gear, 4th gear bushing and steel ball. ITake care not to lose steel ball. 6. Remove 3rd & 4th synchronizer and 3rd m

Page 2103 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 7. Remove 2nd & 3rd bushing and 2nd gear. ITake care not to lose the steel ball. 8. Remove 1st & 2nd synchronizer hub and 1st main gear. INSPECTION Gear and shaft ICheck shaft for cracks, wear or bend

Page 2104 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Synchronizer ICheck spline area of coupling sleeves, hubs and gears for wear or cracks. ICheck baulk rings for cracks or deformation. ICheck insert springs for deformation. IMeasure clearance between
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