1999 NISSAN PRIMERA Electronic Repair Manual

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Page 2137 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual IMeasure the movement (play, dimension ªLº) of 3rd & 4th cou- pling sleeve with their end fixed and the other end lifted as shown in the figure. If the movement exceeds specification, replace the sl

Page 2138 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual IInstall synchronizer hub with its three grooves facing the front side (3rd input gear side). IInstall 3rd & 4th coupling sleeve with its chamfered surface facing the 4th input gear side. 4. Position

Page 2139 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 10. Position 5th input gear as shown in the figure, and install it on input shaft. 11. Install 5th input gear. CAUTION: Do not reuse 5th input gear. 12. Install 5th gear rear C-ring onto input shaft.

Page 2140 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Mainshaft and Gears DISASSEMBLYNCMT0013 1. Before disassembly, measure gear end play. Gear end play: Refer to SDS, MT-90. IIf end play is not within the specificed limit, disassemble and check the par

Page 2141 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 7. Place bearing replacer between 5th & reverse synchronizer hub and 5th main gear, and press out both reverse gear bush- ing and 5th & reverse synchronizer assembly. 8. Remove 5th main gear, 5th gear

Page 2142 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual SynchronizersNCMT0014S02 ICheck spline area of coupling sleeves, hubs and gears for wear or cracks. ICheck baulk rings for cracks or deformation. ICheck insert springs for wear or deformation. IIf any

Page 2143 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual IMeasure wear of 1st and 2nd baulk ring. a) Place baulk rings in position on synchronizer cone. b) While holding baulk ring against synchronizer cone as far as it will go, measure dimensions ªAº and

Page 2144 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 4. Install 1st & 2nd synchronizer hub. 5. Install insert spring onto 1st & 2nd coupling sleeve. 6. Install 1st & 2nd coupling sleeve with its chamfered surface facing the 1st main gear side onto 1st &
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