Page 1785 of 2267

Fuel Pump and Gauge
REMOVAL
1. Release fuel pressure from fuel line.
Refer to EC section (ªFuel Pressure Releaseº, ªBASIC SER-
VICE PROCEDUREº).
2. Remove inspection hole cover located under the rear seat.
3. Remove fuel filler lid.
4. Disconnect fuel outlet, return tube and connectors.
CAUTION:
Mark the fuel tubes to ensure correct position during instal-
lation.
5. Using SST KV999G0010, remove fuel gauge locking ring.
6. Lift the top plate from the fuel tank.
CAUTION:
lDo not disconnect fuel hoses from top plate. Top plate
has to be removed together with fuel chamber assy.
lFor CD20T models the fuel gauge sender unit is attached
to the top plate.
QG16DE, QG18DE & SR20DE models only:
7. Remove fuel pump with fuel tank chamber assy as follows:
a. Push the locking clip upwards and slide the pump chamber
assy towards the rear of the vehicle.
b. Lift the pump chamber assy from the bracket.
c. Carefully remove the pump chamber assy and top plate from
the tank.
CAUTION:
While removing the pump chamber assy lift the fuel gauge
sender float, to prevent it from bending.
8. Take off the fuel pump chamber lid by opening out the 4 clips.
Remove the fuel pump from the fuel pump chamber.
9. Remove the fuel gauge sender unit from the chamber by lift-
ing the clip and sliding the sender unit upwards.
NFE023
SFE385A Fuel tube
Connectors
UFE004
NFE015
.Slide chamber.PUSH
Locking clip
NFE016
FUEL SYSTEM
FE-7
Page 1786 of 2267
INSTALLATION
Installation is reverse procedure of removal.
CAUTION:
lAlways use a new top plate seal.
lUse the alignment marks to position the top plate.
lTighten to specified torque.
FUEL SYSTEM
Fuel Pump and Gauge (Cont'd)
FE-8
Page 1787 of 2267

CAUTION:
lAlways replace exhaust gaskets with new ones when
reassembling.
Scrape off all residue of old gasket from flange surface.
lWith engine running, check all tube connections for
exhaust gas leaks, and entire system for unusual noises.
lAfter installation, check to ensure that mounting brack-
ets and mounting insulators are free from undue stress.
If any of the above parts are not installed properly,
excessive noise or vibration may be transmitted to the
vehicle body.
SFE180A
NFE079
QG engine models
SEC. 200×208
12.7 - 15.7 (1.30 - 1.60, 9.4 11.6)
51.0 - 64.7 (5.20 - 6.60,
37.6 - 47.7)
30-35
(3.1 - 3.5,
23 - 25)
5.1 - 6.4
(0.52 - 0.65,
45.1 - 56.6)
Gasket
Gasket
Gasket
51.0 - 64.7 (5.20 - 6.60, 37.6 - 47.7)
36.3 - 45.1 (3.7 - 4.6, 26.8 - 33.3)Gasket
12.7 - 15.7 (1.30 - 1.60, 9.4 - 11.6)
: N´m (kg-m, ft-lb)
: N´m (kg-m, in-lb)
: Do not re-use
5.1 - 6.4 (0.52 - 0.65, 45.1 - 56.6)
5.1 - 6.4
(0.52 - 0.65,
45.1 - 56.6)
40-60
(4.1 - 6.1,
30 - 44)
Catalyst
Without catalyst
EXHAUST SYSTEM
FE-9
Page 1788 of 2267
NFE080
SR engine models
SEC. 200×208
12.7 - 15.7 (1.30 - 1.60, 9.4 11.6)
51.0 - 64.7 (5.20 - 6.60,
37.6 - 47.7)
60-70
(6.1 - 7.1,
44 - 51)
5.1 - 6.4
(0.52 - 0.65,
45.1 - 56.6)
Gasket
Gasket
Gasket
51.0 - 64.7 (5.20 - 6.60, 37.6 - 47.7)
36.3 - 45.1 (3.7 - 4.6, 26.8 - 33.3)Gasket
12.7 - 15.7 (1.30 - 1.60, 9.4 - 11.6)
: N´m (kg-m, ft-lb)
: N´m (kg-m, in-lb)
: Do not re-use
5.1 - 6.4 (0.52 - 0.65, 45.1 - 56.6)
5.1 - 6.4
(0.52 - 0.65,
45.1 - 56.6)
40-60
(4.1 - 6.1,
30 - 44)
Catalyst
Without catalyst
EXHAUST SYSTEM
FE-10
Page 1789 of 2267
NFE077
CD engine model
SEC. 200×208
Gasket
51.0 - 64.7
(5.20 - 6.60,
37.6 - 47.7)
60.0 - 70.0
(6.12 - 7.14,
44.3 - 51.6)Gasket
12.7 - 15.7
(1.30 - 1.60, 9.4 - 11.6)
Gasket
36.3 - 45.1
(3.7 - 4.6, 26.8 - 33.3)
12.7 - 15.7 (1.30 - 1.60, 9.4 - 11.6)
: N´m (kg-m, ft-lb)
: N´m (kg-m, in-lb)
: Do not re-use
EXHAUST SYSTEM
FE-11
Page 1790 of 2267
NOTE
EXHAUST SYSTEM
FE-12
Page 1791 of 2267
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Page 1792 of 2267
Terminal Arrangement
YEL232C To time control unit
UP
Spare fuse Fuel pump relay
Front fog lamp relay
Rear window defogger relay Power window relay
To air bag harness
To room lamp harness :
To main harness:
Ignition relay
Circuit breaker-1
Blower relayTo main harness
To engine
room harness
: LHD models
: RHD models
To body harness
FUSE BLOCK — Junction Box (J/B)