1999 NISSAN PRIMERA Electronic Repair Manual

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Page 2073 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Engine Maintenance
INSPECTION AND ADJUSTMENT
Drive belt deflection and tension
Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
LimitAfter

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NISSAN PRIMERA 1999 Electronic Repair Manual Engine Maintenance
INSPECTION AND ADJUSTMENT
Drive belt deflection
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator 17 (0.67)10.5 - 12.5
(0.413 - 0.492)8.5 - 10

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NISSAN PRIMERA 1999 Electronic Repair Manual Chassis and Body Maintenance
Wheel balance
Wheel balance
(Maximum allowable unbalance
at rim flange) g (oz)10 (0.35)
Tire balance weight g (oz)5-60(0.18-2.12)
Spacing 5 (0.18)
SERVICE DATA AND SPECIFI

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NISSAN PRIMERA 1999 Electronic Repair Manual NOTE
SERVICE DATA AND SPECIFICATIONS (SDS)
MA-60

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NISSAN PRIMERA 1999 Electronic Repair Manual MANUAL TRANSAXLE
SECTION
MT
CONTENTS
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Se

MANUAL TRANSAXLE
SECTION
MT
CONTENTS
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................7
NVH Troubleshooting Chart.........................................7
ON-VEHICLE SERVICE..................................................8
Replacing Oil Seal .......................................................8
DIFFERENTIAL OIL SEAL..........................................8
STRIKING ROD OIL SEAL..........................................8
Position Switch Check .................................................9
BACK-UP LAMP SWITCH...........................................9
NEUTRAL POSITION SWITCH...................................9
REMOVAL AND INSTALLATION.................................10
Removal .....................................................................10
Installation ..................................................................12
RS5F32A
DESCRIPTION...............................................................13
Cross-sectional View .................................................13
MAJOR OVERHAUL.....................................................14
Transaxle Gear Control .............................................14
Case Components .....................................................15
Gear Components .....................................................16
Shift Control Components .........................................17
DISASSEMBLY..............................................................18
REPAIR FOR COMPONENT PARTS............................21
Input Shaft and Gears ...............................................21
DISASSEMBLY........................................................21
INSPECTION...........................................................22
ASSEMBLY.............................................................23
Mainshaft and Gears .................................................24
DISASSEMBLY........................................................24
INSPECTION...........................................................26
ASSEMBLY.............................................................28
Final Drive..................................................................32
DISASSEMBLY........................................................32
INSPECTION...........................................................33
ASSEMBLY.............................................................33
Shift Control Components .........................................35
INSPECTION...........................................................35
ADJUSTMENT OF INPUT SHAFT BRAKING
MECHANISM
...........................................................36
Case Components .....................................................37
REMOVAL AND INSTALLATION................................37
ADJUSTMENT...............................................................39
Differential Side Bearing Preload ..............................39
ASSEMBLY....................................................................41
RS5F70A
DESCRIPTION...............................................................45
Cross-sectional View .................................................45
DOUBLE-CONE SYNCHRONIZER............................46
MAJOR OVERHAUL.....................................................47
Transaxle Gear Control .............................................47
Case Components .....................................................48
Gear Components .....................................................49
Shift Control Components .........................................50
Final Drive Components ............................................51
DISASSEMBLY..............................................................52
Transaxle Case ..........................................................52
Clutch Housing ..........................................................54
REPAIR FOR COMPONENT PARTS...........................58
Input Shaft and Gears ...............................................58
DISASSEMBLY........................................................58
INSPECTION...........................................................59
ASSEMBLY.............................................................60
Mainshaft and Gears .................................................63
DISASSEMBLY........................................................63
INSPECTION...........................................................64
ASSEMBLY.............................................................66
Final Drive..................................................................71
PRE-INSPECTION...................................................71
DISASSEMBLY........................................................72
INSPECTION...........................................................72
MT

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NISSAN PRIMERA 1999 Electronic Repair Manual ASSEMBLY.............................................................73
Shift Control Components .........................................74
INSPECTION.................................................

ASSEMBLY.............................................................73
Shift Control Components .........................................74
INSPECTION...........................................................74
ASSEMBLY....................................................................76
Clutch Housing ..........................................................76
Transaxle Case ..........................................................80
SERVICE DATA AND SPECIFICATIONS (SDS)..........86
General Specifications - RS5F32A and RS5F70A ....86
TRANSAXLE...........................................................86
FINAL GEAR...........................................................86
RS5F32A
SERVICE DATA AND SPECIFICATIONS (SDS)..........87
Inspection and Adjustment - RS5F32A .....................87
GEAR END PLAY....................................................87
CLEARANCE BETWEEN BAULK RING AND
GEAR
.....................................................................87
AVAILABLE CHECK PLUGS.....................................87
AVAILABLE SNAP RINGS........................................87
AVAILABLE C-RINGS...............................................87
AVAILABLE SPACERS.............................................88
AVAILABLE WASHERS............................................88
AVAILABLE SHIMS - DIFFERENTIAL SIDE
BEARING PRELOAD AND ADJUSTING SHIM
............88
INPUT SHAFT BRAKING MECHANISM.....................89
MAINSHAFT END PLAY...........................................89
RS5F70A
SERVICE DATA AND SPECIFICATIONS (SDS).........90
Inspection and Adjustment - RS5F70A .....................90
GEAR END PLAY....................................................90
CLEARANCE BETWEEN BAULK RING AND
GEAR
.....................................................................90
AVAILABLE SNAP RINGS........................................90
AVAILABLE C-RINGS..............................................90
AVAILABLE ADJUSTING SHIMS...............................91
AVAILABLE THRUST WASHER................................92
AVAILABLE WASHERS............................................92
AVAILABLE SHIMS - DIFFERENTIAL SIDE
BEARING PRELOAD AND ADJUSTING SHIM
...........92
CONTENTS(Cont'd)
MT-2

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NISSAN PRIMERA 1999 Electronic Repair Manual Special Service ToolsNCMT0001
Tool number
Tool nameDescription
KV38107700
Preload adapter
NT087
Measuring turning torque of final drive assembly
Measuring total turning torque
Measuring clearance betw

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