1999 NISSAN PRIMERA Electronic Repair Manual

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Page 2105 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Bearing IMake sure bearings roll freely and are free from noise, cracks, pitting or wear. IThe mainshaft front bearing cannot be re-used. It must be replaced once removed. ASSEMBLY 1. Install 1st gear

Page 2106 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual IEnsure correct fitting of 1st & 2nd synchronizer hub. 3. Install 2nd synchronizer cone, outer & inner baulk ring and 1st & 2nd coupling sleeve. 4. Install steel ball, 2nd main gear, 2nd & 3rd bushing

Page 2107 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 5. Install 3rd main gear, synchronizer cone, and outer & inner baulk ring. 6. Press on 3rd & 4th synchronizer hub. 7. Install 3rd & 4th coupling sleeve and 4th baulk ring. IEnsure correct fitting of 3

Page 2108 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 9. Press on 5th main gear. 10. Install spacer and measure distance ªCº. 11. Select proper mainshaft bearing spacer to give correct bearing distance. Bearing distance ªCº: 230.15 - 230.25 mm (9.061

Page 2109 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 13. Select proper C-ring to minimize clearance of groove in main- shaft and install it. Allowable clearance of groove: 0 - 0.1 mm (0 - 0.004 in) Mainshaft C-rings: Refer to SDS, MT-87. 14. Install C-r

Page 2110 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual INSPECTION Gear, washer, shaft and case ICheck mating surfaces of differential case, side gears and pinion mate gears. ICheck washers for wear. Bearing IMake sure bearings roll freely and are free fro

Page 2111 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Side gear thrust washers: Refer to SDS, MT-88. 4. Install retaining pin. IMake sure that retaining pin is flush with case. 5. Install final gear. IApply locking sealant to final gear fixing bolts befo

Page 2112 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Shift Control Components INSPECTION ICheck contact surface and sliding surface for wear, scratches, projections or other damage. SMT703B Striking rod Control bracket Shift fork and shifter cap SMT727B
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