Page 1801 of 2267

Precautions for Multiport Fuel Injection
System or Engine Control Module
lBefore connecting or disconnecting any harness connector
for the multiport fuel injection system or ECM (Engine Con-
trol Module):
Turn ignition switch to ªLOCKº position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
lBefore disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
lBe careful not to jar components such as ECM and mass air
flow sensor.
Precautions for Three Way Catalyst
If a large amount of unburned fuel flows into the catalyst, the
catalyst temperature will be excessively high. To prevent this,
follow the instructions below:
lUse unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
lWhen checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
lDo not run engine when the fuel tank level is low, otherwise
the engine may misfire causing damage to the catalyst.
Do not place the vehicle on flammable material. Keep flammable
material off the exhaust pipe and the three way catalyst.
Precautions for Turbocharger
The turbocharger turbine revolves at extremely high speeds and
becomes very hot. Therefore, it is essential to maintain a clean
supply of oil flowing through the turbocharger and to follow all
required maintenance instructions and operating procedures.
lAlways use the recommended oil. Follow the instructions for
proper time to change the oil and proper oil level.
lAvoid accelerating engine to a high rpm immediately after
starting.
lIf engine had been operating at high rpm for an extended
period of time, let it idle for a few minutes prior to shutting it
off.
Precautions for Engine Oils
Prolonged and repeated contact with used engine oil may cause
skin cancer. Try to avoid direct skin contact with used oil.
If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
lAvoid prolonged and repeated contact with oils, particularly
used engine oils.
SGI787
SGI292 Cold engine
PRECAUTIONS
GI-6
Page 1802 of 2267

lWear protective clothing, including impervious gloves where
practicable.
lDo not put oily rags in pockets.
lAvoid contaminating clothes, particularly underpants, with oil.
lHeavily soiled clothing and oil-impregnated footwear should
not be worn. Overalls must be cleaned regularly.
lFirst Aid treatment should be obtained immediately for open
cuts and wounds.
lUse barrier creams, applying them before each work period,
to help the removal of oil from the skin.
lWash with soap and water to ensure all oil is removed (skin
cleansers and nail brushes will help). Preparations contain-
ing lanolin replace the natural skin oils which have been
removed.
lDo not use gasoline, kerosine, diesel fuel, gas oil, thinners
or solvents for cleaning skin.
lIf skin disorders develop, obtain medical advice without
delay.
lWhere practicable, degrease components prior to handling.
lWhere there is a risk of eye contact, eye protection should
be worn, for example, chemical goggles or face shields; in
addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Burning used engine oil in small space heaters or boilers can be
recommended only for units of approved design. The heating
system must meet the requirements of HM Inspectorate of Pol-
lution for small burners of less than 0.4 MW. If in doubt check
with the appropriate local authority and/or manufacturer of the
approved appliance.
Dispose of used oil and used oil filters through authorized waste
disposal contractors to licensed waste disposal sites, or to the
waste oil reclamation trade. If in doubt, contact the local author-
ity for advice on disposal facilities.
It is illegal to pour used oil on to the ground, down sewers or
drains, or into water courses.
The regulations concerning the pollution of the environment
will vary between regions.
Precautions for Fuel
GASOLINE ENGINE:
Unleaded gasoline of at least 95 octane (RON)
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will dam-
age the catalytic converter.
DIESEL ENGINE*:
Diesel fuel of at least 50 cetane
* If two types of diesel fuel are available, use summer or win-
ter fuel properly according to the following temperature con-
ditions.
lAbove þ7ÉC (20ÉF) ... Summer type diesel fuel.
lBelow þ7ÉC (20ÉF) ... Winter type diesel fuel.
PRECAUTIONS
Precautions for Engine Oils (Cont'd)
GI-7
Page 1803 of 2267
CAUTION:
lDo not use home heating oil, gasoline, or other alternate
fuels in your diesel engine. The use of those can cause
engine damage.
lDo not use summer fuel at temperatures below þ7ÉC
(20ÉF). Cold temperatures will cause wax to form in the
fuel, as a result, it may prevent the engine from running
smoothly.
lDo not add gasoline or other alternative fuels to diesel
fuel.
Precautions for Air Conditioning
Use an approved refrigerant recovery unit any time the air con-
ditioning system must be discharged. Refer to HA section (ªHFC-
134a (R134a) Service Procedureº, ªSERVICE PROCEDURESº)
for specific instructions.
PRECAUTIONS
Precautions for Fuel (Cont'd)
GI-8
Page 1804 of 2267

lALPHABETICAL INDEXis provided at the end of this manual so that you can rapidly find the item and
page you are searching for.
lA QUICK REFERENCE INDEX,a black tab (e.g.) is provided on the first page. You can quickly
find the first page of each section by mating it to the section's black tab.
lTHE CONTENTSare listed on the first page of each section.
lTHE TITLEis indicated on the upper portion of each page and shows the part or system.
lTHE PAGE NUMBERof each section consists of two letters which designate the particular section and
a number (e.g. ªBR-5º).
lTHE LARGE ILLUSTRATIONSare exploded views (See below) and contain tightening torques, lubri-
cation points, section number of thePARTS CATALOG (MICROFICHE)or(EURO)FASTsystem (E.g.
SEC440) and other information necessary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriatePARTS CATALOG.
lTHE SMALL ILLUSTRATIONSshow the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic tran-
saxle or transmission, etc. are presented in a step-by-step format where necessary.
SBR364AC
ªExampleº
SEC. 440
Pad retainer
(Upper side)
Torque
member
Pad retainer
(Lower side)
Outer shim
Pad
Dust seal
54 - 64 (5.5 - 6.5, 40 - 47)
Pin bootMain pin
to sliding portion
Inner shim
Copper washer
17-20
(1.7 - 2.0, 12 - 14)
Brake hose
Air bleeder
7 - 9 (0.7 - 0.9, 62 - 80)
Pin bolt
22 - 31 (2.2 - 3.2, 16 - 23)
Cylinder body
Piston seal
PistonN´m (kg-m, ft-lb)
N´m (kg-m, in-lb)
HOW TO USE THIS MANUAL
GI-9
Page 1805 of 2267

lThe followingSYMBOLS AND ABBREVIATIONSare used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use
recommended multi-purpose
grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disas-
sembly.
pP: Apply petroleum jelly.
: Apply ATF.
H: Select with proper thickness.
I: Adjustment is required.
SDS : Service Data and Specifications
LH, RH : Left-Hand, Right-Hand
LHD, RHD : Left-Hand Drive, Right-Hand Drive
FR, RR : Front, RearM/T : Manual Transaxle/Transmission
A/T : Automatic Transaxle/Transmission
A/C : Air Conditioner
P/S : Power Steering
SST : Special Service Tools
SAE : Society of Automotive Engineers,
Inc.
SMJ : Super Multiple Junction
ATF : Automatic Transmission Fluid
D
1: Drive range 1st gear
D
2: Drive range 2nd gear
D
3: Drive range 3rd gear
D
4: Drive range 4th gear
OD : Overdrive
2
2: 2nd range 2nd gear
2
1: 2nd range 1st gear
1
2: 1st range 2nd gear
1
1: 1st range 1st gear
lTheUNITSgiven in this manual are primarily expressed as an SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
ªExampleº
Tightening torque:
59 - 78 N´m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
lTROUBLE DIAGNOSESare included in sections dealing with complicated components and systems.
lSERVICE DATA AND SPECIFICATIONSare contained at the end of each section for quick reference
of data.
lThe captionsWARNINGandCAUTIONwarn you of steps that must be followed to prevent personal
injury and/or damage to some part of the vehicle.
WARNINGindicates the possibility of personal injury if instructions are not followed.
CAUTIONindicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
HOW TO USE THIS MANUAL
GI-10
Page 1806 of 2267
Sample/Wiring Diagram Ð EXAMPL Ð
lFor Description, refer to GI-13.
YGI001
Refer to optional splice. BATTERY
Preceding
page
RELAY
MOTOR
MOTOR
CONTROL
MODULE
A/T models
M/T models
.REFER TO THE FOLLOWINGM1,E103FUSE BLOCK -
Junction Box (J/B)
M2FUSE BLOCK -
Junction Box (J/B)
E127FUSE BLOCK -
Junction Box (J/B) POWER JOINT
CONNECTOR-1
SWITCHTo EL-
EXAMPL
Next page
To GI-
EXAMPL-04
DIODE
POSITION
APOSITION
BSIGNAL
GND GNDUNIT
HOW TO READ WIRING DIAGRAMS
GI-11
Page 1807 of 2267
OPTIONAL SPLICE
SGI858 BATTERY BATTERY Optional splice
M/T models A/T models
RELAY RELAY
HOW TO READ WIRING DIAGRAMS
Sample/Wiring Diagram Ð EXAMPL Ð
(Cont'd)
GI-12
Page 1808 of 2267

Description
Number Item Description
p1Power conditionlThis shows the condition when the system receives battery positive voltage
(can be operated).
p2Fusible link
lThe double line shows that this is a fusible link.
lThe open circle shows current flow in, and the shaded circle shows current
flow out.
p3Fusible link/fuse locationlThis shows the location of the fusible link or fuse in the fusible link or fuse
box. For arrangement, refer to EL section (ªPOWER SUPPLY ROUTINGº).
p4Fuse
lThe single line shows that this is a fuse.
lThe open circle shows current flow in, and the shaded circle shows current
flow out.
p5Current ratinglThis shows the current rating of the fusible link or fuse.
p6Connectors
lThis shows that connectorE3is female and connectorM1is male.
lThe G/R wire is located in the 1A terminal of both connectors.
lTerminal number with an alphanumeric reference (1A, 5B, etc.) indicates that
the connector is an SMJ connector.
p7Optional splicelThe open circle shows that the splice is optional depending on vehicle appli-
cation.
p8SplicelThe shaded circle shows that the splice is always on the vehicle.
p9Page crossinglThis arrow shows that the circuit continues to an adjacent page.
lThe A will match with the A on the preceding or next page.
p10Common connectorlThe dotted lines between terminals show that these terminals are part of the
same connector.
p11Option abbreviationlThis shows that the circuit is optional depending on vehicle application.
p12RelaylThis shows an internal representation of the relay. For details, refer to EL sec-
tion (ªSTANDARDIZED RELAYº).
p13ConnectorslThis shows that the connector is connected to the body or a terminal with bolt
or nut.
p14Wire color
lThis shows a code for the color of the wire.
B = Black BR = Brown
W = White OR = Orange
R = Red P = Pink
G = Green PU = Purple
L = Blue GY = Gray
Y = Yellow SB = Sky Blue
LG = Light Green CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the
stripe color as shown below:
Example: L/W = Blue with White Stripe
p15Option descriptionlThis shows a description of the option abbreviation used on the page.
p16Switch
lThis shows that continuity exists between terminals 1 and 2 when the switch
is in the A position. Continuity exists between terminals 1 and 3 when the
switch is in the B position.
p17Assembly partslConnector terminal in component shows that it is a harness incorporated
assembly.
p18Cell codelThis identifies each page of the wiring diagram by section, system and wiring
diagram page number.
HOW TO READ WIRING DIAGRAMS
GI-13