Page 369 of 2267
YEC802
INJECTION PUMP (CON-
TROL SLEEVE POSITION
SENSOR)
: Detectable line for DTC
: Non-detectable line for DTC
ECM
TROUBLE DIAGNOSIS 4CD20T
Control Sleeve Position Sensor (CSPS)
(Cont'd)
EC-75
Page 370 of 2267

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK POWER SUPPLY CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector and
electronic injection pump harness connec-
tor.
3. Check harness continuity between control
sleeve position sensor connector terminal
p3and ECM connector terminal320.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Repair harness or connec-
tors.
CHECK INPUT SIGNAL CIRCUIT.
Check harness continuity between control
sleeve position sensor connector terminal
p2and ECM terminal321.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Repair harness or connec-
tors.
CHECK REFERENCE SIGNAL CIRCUIT.
Check harness continuity between control
sleeve position sensor connector terminal
p1and ECM connector terminal322.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Repair harness or connec-
tors.
CHECK COMPONENT
(Control sleeve position sensor).
Refer to ªCOMPONENT INSPECTIONº on
next page.
OK
ENG
Have the injection pump
assembly serviced by an
authorised service represen-
tative.
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
NEF196A
Control sleeve position
sensor connector
NEF197A
Control sleeve position
sensor connector
NEF198A
Control sleeve position
sensor connector
H
H
H
H
H
H
H
TROUBLE DIAGNOSIS 4CD20T
Control Sleeve Position Sensor (CSPS)
(Cont'd)
EC-76
Page 371 of 2267
COMPONENT INSPECTION
Control sleeve position sensor
1. Disconnect electronic injection pump harness connector.
2. Check continuity between terminals
p1andp3,p2and
p3.
Resistance: Approximately 6.0W[at 25ÉC (77ÉF)]
If NG, take proper action.
NEF680 Control sleeve posi-
tion sensor, electric
governor & fuel
temperature sensor
connector
TROUBLE DIAGNOSIS 4CD20T
Control Sleeve Position Sensor (CSPS)
(Cont'd)
EC-77
Page 372 of 2267

Electric Governor
The electric governor is built into the fuel injection pump. It
moves the control sleeve to increase or decrease the amount of
fuel injected.
When current flows through the coil, a magnetic force is
produced, rotating the rotor. The rotor shaft is installed to the
control sleeve via a ball pin which is eccentrically situated in
relation to the rotor shaft. With this arrangement, the control
sleeve can be moved in relation to rotor rotation.
The rotor's rotating angle is determined by a balanced condition
of magnetic force (generated by current flow regulated by means
of the ECM) and tension of return spring (installed to rotor). The
larger the current flow through the coil, the greater the rotor's
rotating angle. This means that the control sleeve moves to the
right, increasing the amount of fuel injected.
The ECM regulates the current flow through the coil by chang-
ing the duty cycle ratio which controls the ON-OFF operation of
the electric governor grounding circuit.
Malfunction is detected when ....Check Items
(Possible cause)
lFuel injection feedback system does not operate properly.
[This system consists essentially of ECM, electric governor
and control sleeve position sensor.]lMain power supply circuit (ECM connector terminals107,
108,109) and fuse
lHarness or connectors
(Electric governor and control sleeve position sensor cir-
cuit)
lElectric governor
lECM
DIAGNOSTIC TROUBLE CONFIRMATION
PROCEDURE
1) Turn ignition switch to ªONº position and select ªDATA
MONITORº mode with CONSULT-II.
2) Start engine above 1,200 rpm.
3) Run it for 2 seconds above 1,200 rpm. Return engine
speed to idle.
NOTE:
If malfunction occurs intermittently, conduct suitable driv-
ing pattern for 10 minutes. This makes it possible to deter-
mine the diagnostic trouble.
SEF632S Return spring
Coil
Rotor
Core
Shaft
Ball pin
Decrease Increase
Control sleeve
SEF633S Magnet
Core
Rotor
Coil
TROUBLE DIAGNOSIS 5CD20T
EC-78
Page 373 of 2267
YEC803
BATTERY
Refer to EL-POWER.
ENGINE
CONTROL
MODULE
RELAY: Detectable line for DTC
: Non-detectable line for DTC
INJECTION PUMP
(ELECTRIC GOVER-
NOR)
ECM
TROUBLE DIAGNOSIS 5CD20T
Electric Governor (Cont'd)
EC-79
Page 374 of 2267

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK MAIN POWER SUPPLY.
Refer to EC-CD-59.
CHECK POWER SUPPLY CIRCUIT.
1. Turn ignition switch to ªLOCKº posi-
tion.
2. Disconnect ECM harness connector
and electronic injection pump har-
ness connector.
3. Check harness continuity between
injection pump connector terminal
p7and ECM connector terminals
107,108,109.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Repair harness or con-
nectors.
CHECK GROUND CIRCUIT.
Check harness continuity between
injection pump connector terminal
p4
and ECM connector terminals101,
102,103.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Repair harness or con-
nectors.
CHECK COMPONENT
(Electric governor).
Refer to ªCOMPONENT INSPECTIONº
on next page.
OK
ENG
Have the injection pump
assembly serviced by an
authorised service repre-
sentative.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage
and check the connection of ECM har-
ness connector. Reconnect ECM har-
ness connector and retest.
INSPECTION END
NEF800
.Electronic injection pump harness
connector (Electric governor)
NEF199A
Injection pump
connector
NEF200A
Injection pump
connector
H
H
H
H
H
H
H
TROUBLE DIAGNOSIS 5CD20T
Electric Governor (Cont'd)
EC-80
Page 375 of 2267
COMPONENT INSPECTION
Electric governor
1. Disconnect electronic injection pump harness connector.
2. Check continuity between injection pump connector termi-
nals
p4andp7.
Resistance: Approximately 1.0W[at 25ÉC (77ÉF)]
If NG, replace.
YEC361 Electronic injection pump
harness connector
TROUBLE DIAGNOSIS 5CD20T
Electric Governor (Cont'd)
EC-81
Page 376 of 2267

Injection Timing Control Valve
The injection timing control valve is built into the fuel injection
pump. It controls the timer piston to change the fuel injection
timing.
The timing control valve is a solenoid valve located in the line
between high-pressure chamber and low-pressure chamber. It
changes fuel pressure in the high-pressure chamber.
When current flows through the solenoid (the solenoid turns ON),
the timing control valve opens, advancing fuel injection timing.
When current does not flow through it, the timing control valve
closes, retarding injection timing.
The ECM emits an ON-OFF duty cycle signal. The longer the
OFF-duration, the greater the advance angle. The longer the
ON-duration, the greater the retard angle. This means that
changing the ON-OFF duty cycle ratio makes it possible to
achieve an optimal advance angle and accurately control fuel
injection timing.
Malfunction is detected when ....Check Items
(Possible cause)
lInjection timing feedback system does not operate prop-
erly. (This system consists essentially of ECM, injection
timing control valve and needle lift sensor.)lHarness or connectors
[Injection timing control valve, needle lift sensor, crankshaft
position sensor (TDC) circuits]
lInjection timing control valve
lNeedle lift sensor
lCrankshaft position sensor (TDC)
lAir in fuel line
lInjection timing control valve circuit it open or shorted.lHarness or connectors
(The Injection timing control valve is open or shorted.)
lInjection timing control valve
DIAGNOSTIC TROUBLE CONFIRMATION
PROCEDURE FOR INJECTION TIMING CONTROL
SYSTEM
1) Turn ignition switch to ªONº position and select ªDATA
MONITORº mode with CONSULT-II.
2) Start engine. Run engine for 10 seconds at idle.
NOTE:
If malfunction occurs intermittently, conduct suitable driv-
ing pattern for 10 minutes. This makes it possible to deter-
mine the diagnostic trouble.
DIAGNOSTIC TROUBLE CONFIRMATION
PROCEDURE FOR INJECTION TIMING CONTROL
VALVE CIRCUIT
1) Turn ignition switch to ªONº position.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 2 seconds.
SEF638S Timer piston
High
pres-
sureLow
pressure
Fuel injection timing
control valve
TROUBLE DIAGNOSIS 6CD20T
EC-82