1999 NISSAN PRIMERA Electronic Repair Manual

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Page 1705 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 23. Remove center member fixing bolts from chassis. 24. Remove engine with transaxle as shown. SEM538D .SEM247D ENGINE REMOVALCD20T EM-165

Page 1706 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Components p1Piston ring p2Piston p3Piston pin p4Connecting rod bearing p5Connecting rod p6Main bearing cap p7Rear plate p8Flywheel p9Rear oil seal p10Rear oil seal retainer p11Gusset p12Cylinder bloc

Page 1707 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Preparation IDrill a hole into the attachment (KV10108101). Disassembly PISTON AND CRANKSHAFT 1. Place engine on a work stand. 2. Drain coolant and oil. 3. Remove timing belt. 4. Remove water pump. 5.

Page 1708 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Inspection PISTON AND PISTON PIN CLEARANCE 1. Measure outer diameter of piston pin and inner diameter of piston pin hole. 2. Calculate piston to piston pin clearance. Pin diameter: 27.994 - 28.000 mm

Page 1709 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual PISTON RING END GAP End gap: Unit: mm (in) Standard Limit Top ringBore grade 1, 2, 3 0.22 - 0.32 (0.0087 - 0.0126) Bore grade 4, 5 0.12 - 0.22 (0.0047 - 0.0087)1.0 (0.039) 2nd ring 0.38 - 0.53 (0.0150

Page 1710 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual IIf crankshaft main journal is worn or shows any abnormality, regrind crank journal and use undersized bearings to maintain the specified oil clearance. IRefer to SDS for regrinding crankshaft journal

Page 1711 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual 4. Measure outside diameter ªDpº of crankshaft pin journal. 5. Calculate connecting rod bearing clearance. Connecting rod bearing clearance = CþDp Standard: 0.031 - 0.055 mm (0.0012 - 0.0022 in) II

Page 1712 of 2267

NISSAN PRIMERA 1999 Electronic Repair Manual Bearing replacement IRemove bearing with a suitable tool. Do not scratch inner surface of connecting rod. 1. Install new bearing with oil holes aligned correctly. 2. Ream bore using a suitable tool. R
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