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Wiring Diagram—START—
GASOLINE ENGINE MODELS WITH M/T
YEL128C
BATTERY
Refer to EL-POWER.
IGNITION
SWITCH: With GA engine and QG engine for Nordic
: Except
: With GA engine
: With QG engine
: With SR engine or QG engine
BATTERYSTARTER
MOTOR OFF
ACCONST
STARTING SYSTEM
EL-37
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GASOLINE ENGINE MODELS WITH CVT
YEL999C
STARTING SYSTEM
Wiring Diagram—START—(Cont’d)
EL-38
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DIESEL ENGINE MODELS
YEL130C
BATTERY
Refer to EL-POWER.
IGNITION
SWITCH
BATTERYSTARTER
MOTOR ST
ON
ACC OFF
STARTING SYSTEM
Wiring Diagram—START—(Cont’d)
EL-39
Page 1172 of 2267

Trouble Diagnoses
If any abnormality is found, immediately disconnect battery negative terminal.
Starter does not stop.Replace magnetic switch.
Engine does not start.
Does engine turn by cranking?
No
Ye s
Does engine turn normally?
No (Turns slowly.)
Ye s
Check ignition/fuel system.
Check battery as follows:Charging conditionTerminal connectionsTerminal corrosion
NG
OK
Repair starter motor.
A
Does starter motor turn?
No
Ye s
Does gear shaft turn?
No
Ye s
Check pinion clutch.
Check reduction gear, armature
and gear shaft.
Check fuse and fusible link.
OK
NG
Replace.
Check battery as follows:Charging conditionTerminal connectionsTerminal corrosion
OK
A
NGCharge battery.Repair connections and corro-
sion of battery terminals.
Check starting system wiring.
OK
NG
Repair.
Does magnetic switch operation
sound occur?
Ye s
No
Replace magnetic switch
Check condition of pinion and
ring gear mesh.
NG
OK
Does starter turn under no load
by connecting wires as follows?
SEL009Z
Ye s
Replace magnetic switch.
Adjust pinion movement.Check pinion moving mecha-
nism.
Check ring gear.
No
Repair starter motor.
STARTING SYSTEM
EL-40
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Construction
MEL675EB Through-bolts
4.9 - 6.4
(0.50 - 0.65,
43.4 - 56.40) Internal gear
Planetary gear
Pinion shaft
Thrust washer
E-ring
Pinion assembly
Pinion stopper
6.4 - 7.8
(0.65 - 0.80, 56.4 - 69.4) Gear case assemblyShift lever setDust cover kitCenter bracket (P)Magnetic switch assembly
7.4 - 9.8
(0.75 - 1.00, 65.1 - 86.8)Packing
Rear cover assembly
Thrust washer
Brush spring
.Brush (-).Brush (+)
Armature assembly
Yoke assembly
Center bracket (A)N·m (kg-m, in-lb)
High-temperature grease pointBrush assembly
SEC. 233
S114-806A
YEL420B Through-bolts
4.9 - 6.4
(0.50 - 0.65,
43.4 - 56.40) Internal gear
Planetary gear
Pinion shaft
Thrust washer E-ring
Pinion assembly
Pinion stopper
6.4 - 7.8
(0.65 - 0.80, 56.4 - 69.4) Gear case assemblyShift lever setDust cover kit Center bracket (P)Magnetic switch assembly
7.4 - 9.8
(0.75 - 1.00, 65.1 - 86.8)Packing
Rear cover assembly
Thrust washer
Brush spring
Brush (-)
Brush (+)
Armature assembly
Yoke assembly
Center bracket (A):N·m (kg-m, in-lb)
: High-temperature grease pointBrush assembly
SEC. 233
S114-871
STARTING SYSTEM
EL-41
Page 1174 of 2267