Page 1825 of 2267

Voltage check method
To help in understanding the diagnosis of open circuits please refer to the previous schematic.
In any powered circuit, an open can be found by methodically checking the system for the presence of volt-
age. This is done by switching the DMM to the voltage function.
1. Connect one probe of the DMM to a known good ground.
2. Begin probing at one end of the circuit and work your way to the other end.
3. With SW1 open, probe at SW1 to check for voltage.
voltage; open is further down the circuit than SW1.
no voltage; open is between fuse block and SW1 (point A).
4. Close SW1 and probe at relay.
voltage; open is further down the circuit than the relay.
no voltage; open is between SW1 and relay (point B).
5. Close the relay and probe at the solenoid.
voltage; open is further down the circuit than the solenoid.
no voltage; open is between relay and solenoid (point C).
Any powered circuit can be diagnosed using the approach in the above example.
TESTING FOR ªSHORTSº IN THE CIRCUIT
To simplify the discussion of shorts in the system please refer to the schematic below.
Resistance check method
1. Disconnect the battery negative cable and remove the blown fuse.
2. Disconnect all loads (SW1 open, relay disconnected and solenoid disconnected) powered through the
fuse.
3. Connect one probe of the ohmmeter to the load side of the fuse terminal. Connect the other probe to a
known good ground.
4. With SW1 open, check for continuity.
continuity; short is between fuse terminal and SW1 (point A).
no continuity; short is further down the circuit than SW1.
5. Close SW1 and disconnect the relay. Put probes at the load side of fuse terminal and a known good
ground. Then, check for continuity.
continuity; short is between SW1 and the relay (point B).
no continuity; short is further down the circuit than the relay.
6. Close SW1 and jump the relay contacts with jumper wire. Put probes at the load side of fuse terminal
and a known good ground. Then, check for continuity.
continuity; short is between relay and solenoid (point C).
no continuity; check solenoid, retrace steps.
SGI847
Inspection for shorts
IGN ªONº
OR ªSTARTº
B+ SIDEFUSE BLOCKDMM(Resistance check)
SW1RELAY
SOLENOID
SHORT
ASHORT
BSHORT
C
DMM
(Voltage check)SW2
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-30
Page 1826 of 2267

Voltage check method
1. Remove the blown fuse and disconnect all loads (i.e. SW1 open, relay disconnected and solenoid dis-
connected) powered through the fuse.
2. Turn the ignition key to the ON or START position. Verify battery voltage at the B
+side of the fuse ter-
minal (one lead on the B
+terminal side of the fuse block and one lead on a known good ground).
3. With SW1 open and the DMM leads across both fuse terminals, check for voltage.
voltage; short is between fuse block and SW1 (point A).
no voltage; short is further down the circuit than SW1.
4. With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check
for voltage.
voltage; short is between SW1 and the relay (point B).
no voltage; short is further down the circuit than the relay.
5. With SW1 closed, relay contacts jumped with fused jumper wire check for voltage.
voltage; short is down the circuit of the relay or between the relay and the disconnected solenoid
(point C).
no voltage; retrace steps and check power to fuse block.
GROUND INSPECTION
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can
drastically affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit.
Even when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
1. Remove the ground bolt screw or clip.
2. Inspect all mating surfaces for tarnish, dirt, rust, etc.
3. Clean as required to assure good contact.
4. Reinstall bolt or screw securely.
5. Inspect for ªadd-onº accessories which may be interfering with the ground circuit.
6. If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of
the wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in
one eyelet make sure no ground wires have excess wire insulation.
SGI853
Ground Inspection
Remove bolt (screw). Inspect mating surfaces
for tarnish, dirt, rust, etc.
Clean as required to
assure good contact.Reinstall bolt (screw)
securely.
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-31
Page 1827 of 2267

VOLTAGE DROP TESTS
Voltage drop tests are often used to find components or circuits which have excessive resistance. A voltage
drop in a circuit is caused by a resistancewhen the circuit is in operation.
Check the wire in the illustration. When measuring resistance with ohmmeter, contact by a single strand of
wire will give reading of 0 ohms. This would indicate a good circuit. When the circuit operates, this single
strand of wire is not able to carry the current. The single strand will have a high resistance to the current.
This will be picked up as a slight voltage drop.
Unwanted resistance can be caused by many situations as follows:
Undersized wiring (single strand example)
Corrosion on switch contacts
Loose wire connections or splices.
If repairs are needed always use wire that is of the same or larger gauge.
Measuring voltage drop Ð Accumulated method
1. Connect the voltmeter across the connector or part of the circuit you want to check. The positive lead
of the voltmeter should be closer to power and the negative lead closer to ground.
2. Operate the circuit.
3. The voltmeter will indicate how many volts are being used to ªpushº current through that part of the cir-
cuit.
Note in the illustration that there is an excessive 4.1 volt drop between the battery and the bulb.
Measuring voltage drop Ð Step by step
The step by step method is most useful for isolating excessive drops in low voltage systems (such as those
in ªComputer Controlled Systemsº).
Circuits in the ªComputer Controlled Systemº operate on very low amperage.
The (Computer Controlled) system operations can be adversely affected by any variation in resistance in
the system. Such resistance variation may be caused by poor connection, improper installation, improper
wire gauge or corrosion.
The step by step voltage drop test can identify a component or wire with too much resistance.
SGI848
Symptom: Dim bulb or no operation
0 (zero) ohm
resistance
between switch
and bulb
GroundBatteryDMM
PowerSwitchLoad
Connection with
high resistance
Ground
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-32
Page 1828 of 2267
SGI854 1. Connect the voltmeter as shown, starting at the battery and
working your way around the circuit.
2. An unusually large voltage drop will indicate a component or
wire that needs to be repaired. The illustration shows a poor
connection causes a 4 volt drop.
The chart that follows illustrates some maximum allowable voltage drops. These values are given as a guideline, the exact value for each component
may vary.
COMPONENT
Wire
Ground Connections
Switch ContactsVOLTAGE DROP
Negligible <.001 volts
Approx. 0.1 volts
Approx. 0.3 volts BatterySwitch
Connection
with high
resistance
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-33
Page 1829 of 2267

Relationship between open/short (high resistance) circuit and the ECM pin control
System Description: When the switch is ON, the ECM lights up the lamp.
SGI849-A
Case 1
BatteryFUSESwitchTERMINAL: 1
Monitoring
of the switch
operation (ON/OFF)TERMINAL: 2
Power supply
to light up
the lampLamp
Short: FUSE blows.
Open: Inoperative lampShort: FUSE blows
when switch is ON.
Open: Inoperative lamp
High resistance:
(Single strand) See below.*ECM
Short & Open:
Inoperative lampShort: No problem
Open: Inoperative lamp
Case 2
BatteryFUSELampTERMINAL: 1
Ground control
to light up the lampTERMINAL: 2
Monitoring
of the switch
operation (ON/OFF)Switch
Short: FUSE blows.
Open: Inoperative lampShort: Lamp stays ON.
Open: Inoperative lampShort: Lamp stays ON.
(Same as the switch ON)
Open: Inoperative lamp
High resistance: See below.
(Single strand)*Short: No problem
Open: Inoperative lamp ECM
Pin
No.Item Condition Voltage
value [V]In case of high resistance such
as single strand [V] *
1 Switch Switch Battery Lower than battery voltage
ON voltage Approx. 8 (Example)
OFF Approx. 0 Approx. 0
2 Lamp Switch Battery Approx. 0
ON voltage (Inoperative lamp)
OFF Approx. 0 Approx. 0
The voltage value is based on the body ground.
Input-output voltage chart
Pin
No.Item Condition Voltage
value [V]In case of high resistance
such as single strand [V] *
1 Lamp Switch Approx. 0 Battery voltage
ON (Inoperative lamp)
OFF Battery
voltageBattery voltage
2 Switch Switch Approx. 0 Higher than 0
ON Approx. 4 (Example)
OFF Approx. 5 Approx. 5
The voltage value is based on the body ground.
Input-output voltage chart
* : If high resistance exists in the switch side circuit (caused by a single strand), terminal 1 does not detect battery voltage. ECM does not detect the
switch is ON even if the switch does turn ON. Therefore, the ECM does not supply power to light up the lamp.
* : If high resistance exists in the switch side circuit (caused by a single strand), terminal 2 does not detect approx. 0V. ECM does not detect the switch
is ON even if the switch does turn ON. Therefore, the ECM does not control ground to light up the lamp.
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-34
Page 1830 of 2267

NOTICE
Trouble diagnoses indicates work procedures required to diag-
nose problems effectively. Observe the following instructions
before diagnosing.
1) Before performing trouble diagnoses, read the ªPrelimi-
nary Checkº, the ªSymptom Chartº or the ªWork Flowº.
2) After repairs, re-check that the problem has been com-
pletely eliminated.
3) Refer to Component Parts and Harness Connector Loca-
tion for the Systems described in each section for
identification/location of components and harness con-
nectors.
4) Refer to the Circuit Diagram for Quick Pinpoint Check.
If you need to check circuit continuity between harness
connectors in more detail, such as when a sub-harness
is used, refer to Wiring Diagram in each individual sec-
tion and Harness Layout in EL section for identification
of harness connectors.
5) When checking circuit continuity, ignition switch should
be in the ªLOCKº position.
6) Before checking voltage at connectors, check battery
voltage.
7) After accomplishing the Diagnostic Procedures and
Electrical Components Inspection, make sure that all
harness connectors are reconnected as they were.
How to Follow Test Groups in Trouble
Diagnoses
Example Type A
SGI800-C
INSPECTION START
CHECK POWER SUPPLY.
1) Turn ignition switch to ªONº posi-
tion.
2) Check voltage between terminal
pband ground.
Battery voltage should exist
OK
ENG
Check the following
items.
1) Harness continuity
between camshaft
position sensor and
battery
2) Engine relay-1
3) ªBRº fusible link
4) Power source for
ECM
5) Ignition switch
CHECK GROUND CIRCUIT.
1) Turn ignition switch to ªOFFº posi-
tion.
2) Disconnect camshaft position sen-
sor harness connector.
3) Check resistance between termi-
nal
pdand ground.
Resistance:
Approximately 0W
OK
ENG
Check the following
items.
1) Harness continuity
between camshaft
position sensor and
ground
2) Ground circuit for
ECM
H
H
H
HOW TO FOLLOW TROUBLE DIAGNOSES
GI-35
Page 1831 of 2267

HOW TO FOLLOW THIS FLOW CHART
Work and diagnostic procedure
Start to diagnose a problem using procedures indicated in
enclosed blocks, as shown in the following example.
CHECK POWER SUPPLY.
1) Turn ignition switch to ªONº posi-
tion.
2) Check voltage between terminal
pband ground.
Battery voltage should exist.
FCheck item being per-
formed.
Procedure, steps or mea-
surement results
Measurement results
Required results are indicated in bold type in the correspond-
ing block, as shown below:
These have the following meanings:
Battery voltage®11 - 14V or approximately 12V
Voltage: Approximately 0V®Less than 1V
Cross reference of work symbols in the text and
illustrations
Illustrations are provided as visual aids for work procedures.
For example, symbol
indicated in the left upper portion of
each illustration corresponds with the symbol in the flow chart
for easy identification. More precisely, the procedure under
the ªCHECK POWER SUPPLYº outlined previously is indi-
cated by an illustration
.
Symbols used in illustrations
Symbols included in illustrations refer to measurements or
procedures. Before diagnosing a problem, familiarize your-
self with each symbol.
Direction mark
Refer to ªCONNECTOR SYMBOLSº on GI-15.
HOW TO FOLLOW TROUBLE DIAGNOSES
How to Follow Test Groups in Trouble
Diagnoses (Cont'd)
GI-36
Page 1832 of 2267

Example Type B
1)Work and diagnostic procedure
Start to diagnose a problem using procedures indicated in
enclosed test groups.
2)Questions and required results.
Questions and required results are indicated in bold type in
test group.
The meaning of are as follows:
a. Battery voltage®11 - 14V or approximately 12V
b. Voltage: Approximately 0V®Less than 1V
3)Symbol used in illustration
Symbols included in illustrations refer to measurements or
procedures. Before diagnosing a problem, familiarize your-
self with each symbol. For symbols, refer to ªCONNECTOR
SYMBOLSº (GI-15) and ªKey to Symbols Signifying Mea-
surements or Proceduresº (GI-38).
4)Action items
Next action for each test group is indicated based on result
of each question. Test group number is shown in the left
upper portion of each test group.
SGI975
Example
CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ªONº.
2. Check voltage between combination meter terminal 15
and ground.
Battery voltage should exist.
OK or NG
OK
NGGO TO 2.
Check the following.
l10A fuse [No. 7, located in the fuse
block (J/B)]
lHarness for open or short between
fuse and combination meter
CHECK GROUND CIRCUIT FOR GAUGES
Check continuity between combination meter terminal 23
and ground.
Continuity should exist.CHECK GAUGE OPERATION
1. Turn ignition switch ªONº.
2. Connect terminals B (Fuel), C (Temp.) and ground with
wire for less than 10 seconds.
Fuel gauge
Water temperature gauge
3. Check operation of gauge.
Gauge should move smoothly to full scale.
OK or NG
OK
NGGO TO 4.
Repair or replace gauge.
CHECK GROUND CIRCUIT FOR FUEL TANK
GAUGE UNIT
Check harness continuity between fuel tank gauge unit
terminal 2 and ground.
Continuity should exist.
HOW TO FOLLOW TROUBLE DIAGNOSES
How to Follow Test Groups in Trouble
Diagnoses (Cont'd)
GI-37