1999 NISSAN PRIMERA wheel bolt torque

ROTOR
Rubbing Surface
Check rotor for roughness, cracks or chips.
Runout
1. Secure rotor to wheel hub with two nuts (M12 x 1.25).
2. Check runout using a dial indicator.
Make sure that axial end play is within the specifications
before measuring. Refer to AX section (ªREAR WHEEL
BEARINGº, ªOn-vehicle Serviceº).
3. Change relative positions of rotor and wheel hub so that
runout is minimized.
Maximum runout:
0.07 mm (0.0028 in)
Thickness
Rotor repair limit:
Standard thickness
10 mm (0.39 in)
Minimum thickness
9 mm (0.35 in)
Thickness variation (At least 8 portions)
Maximum 0.02 mm (0.0008 in)
Installation
CAUTION:
lRefill with new brake fluid ªDOT 4º.
lNever reuse drained brake fluid.
lDo not drain (factory) filled brake fluid from (new) cali-
per assemblies.
1. Install caliper assembly.
lAs shown in the figure, align the piston's concave to the
pad's convex, then install the cylinder body to the torque
member.
2. Remove the plug from the cylinder body and brake hose.
CAUTION:
Care should be taken as not to let:
lAir enter the cylinder body and brake hose.
lBrake fluid spill from the cylinder body and brake hose.
3. Install brake hose to caliper securely.
4. Install all parts and secure all bolts.
5. Bleed air. Refer to ªBleeding Brake Systemº, BR-8.
SBR219C
NBR374
NBR375
REAR DISC BRAKE TYPE 2
Inspection (Cont'd)
BR-43

Clutch Cover and Flywheel
INSPECTION AND ADJUSTMENT
lCheck clutch cover installed on vehicle for unevenness of
diaphragm spring toe height.
Uneven limit:
Model 225 0.7 mm (0.028 in)
Model 215 0.8 mm (0.031 in)
FLYWHEEL INSPECTION
lCheck contact surface of flywheel for slight burns or discol-
oration. Repair flywheel with emery paper.
lCheck flywheel runout.
Maximum allowable runout:
Refer to EM section (ªInspectionº, ªCYLINDER
BLOCKº).
INSTALLATION
lInsert Tool into clutch disc hub when installing clutch cover
and disc.
lTighten bolts to specified torque.
Tightening procedure
a. Tighten all bolts, in numerical order, to 10 - 20 N´m (1.1 -
2.0 kg-m,8-14ft-lb).
b. Tighten all bolts, in numerical order, to 22 - 29 N´m (2.3 -
2.9 kg-m, 17 - 21 ft-lb).
lDo not allow grease to contaminate clutch facing.
SCL504
SCL349 Flywheel
Dial gauge
NCL023
Except for CD20T
engine
models6
1 KV30101600
4
2 53
NCL024 KV30101600
For CD20T engine models
1
2
3 45
6 7
8
9
CLUTCH DISC AND CLUTCH COVER
CL-14

Front Axle and Front Suspension Parts
Check front axle and front suspension parts for excessive play,
cracks, wear or other damage.
lShake each front wheel to check for excessive play.
lEnsure that new cotter pins are used, and are correctly fit-
ted.
lRetighten all axle and suspension nuts and bolts to the speci-
fied torque.
Tightening torque:
Refer to FRONT SUSPENSION, FA-26.
lCheck strut (shock absorber) for oil leakage or other dam-
age.
lCheck suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
If ball joint dust cover is cracked or damaged, replace trans-
verse link.
SMA525A
SMA614
NFA029
SMA113
SFA911A.SFA911A
ON-VEHICLE SERVICE
FA-5

GENERAL INFORMATION
SECTION
GI
CONTENTS
MODIFICATIONS........................................................... 2
PRECAUTIONS............................................................. 3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²............. 3
Precautions for NATS ................................................ 3
Precautions for Super Lock System .......................... 4
General Precautions .................................................. 4
Precautions for Multiport Fuel Injection System
or Engine Control Module.......................................... 6
Precautions for Three Way Catalyst.......................... 6
Precautions for Turbocharger .................................... 6
Precautions for Engine Oils ....................................... 6
Precautions for Fuel .................................................. 7
Precautions for Air Conditioning ................................ 8
HOW TO USE THIS MANUAL...................................... 9
HOW TO READ WIRING DIAGRAMS......................... 11
Sample/Wiring Diagram - EXAMPL - ....................... 11
Description ............................................................... 13
Wiring Diagram Codes (Cell Codes) ....................... 20
HOW TO CHECK TERMINAL..................................... 21
How to Probe Connectors ....................................... 21
How to Check Enlarged Contact Spring of
Terminal ................................................................... 22
Waterproof Connector Inspection ............................ 23
Terminal Lock Inspection ......................................... 23HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT...................................... 24
Work Flow ................................................................ 24
Incident Simulation Tests ......................................... 25
Circuit Inspection ..................................................... 29
HOW TO FOLLOW TROUBLE DIAGNOSES............ 35
How to Follow Test Groups in Trouble Diagnoses .. 35
CONSULT-II CHECKING SYSTEM............................. 39
Function and System Application ............................ 39
Nickel Metal Hydride Battery Replacement............. 39
Checking Equipment................................................ 39
CONSULT-II Data Link Connector (DLC) Circuit .... 40
IDENTIFICATION INFORMATION............................... 41
Model Variation ........................................................ 41
Identification Number ............................................... 43
Dimensions .............................................................. 45
Wheels and Tires ..................................................... 45
LIFTING POINTS AND TOW TRUCK TOWING......... 46
Preparation .............................................................. 46
Board-on Lift ............................................................ 46
Garage Jack and Safety Stand ............................... 47
2-pole Lift ................................................................. 48
Tow Truck Towing .................................................... 49
TIGHTENING TORQUE OF STANDARD BOLTS...... 50
ISO 15031-2 TERMINOLOGY LIST............................ 51
ISO 15031-2 Terminology List ................................. 51
GI

S/SIG - Wiring diagram ....EC-QG-333, EC-SR-313,
EC-CD-145
Stabilizer bar (front) ........................................FA-32
Stall test (A/T) .................................................AT-34
Standardized relay ............................................EL-8
START - Wiring diagram .................................EL-37
Start signal .................EC-QG-38, 332, EC-SR-312,
EC-CD-145
Starter .......................................................EL-37, 43
Starting system ...............................................EL-37
Steering gear and linkage inspection ............MA-53
Steering knuckle........................................FA-11, 12
Stop lamp ......................................................EL-104
STOP/L - Wiring diagram..............................EL-104
Sun roof, electric ...........................................EL-230
Sunload sensor ..............................................HA-86
Sunroof .....................................................BT-31, 46
Super lock .............................................EL-245, 265
Supplemental Restraint System .......................RS-8
Supplemental restraint system - Wiring
diagram .......................................................RS-33
Symbols and abbreviations .............................GI-38
Symptom matrix chart ...........EC-QG-82, EC-SR-94
Synchronizer (M/T) ......................MT-22, 27, 59, 65
System readiness test (SRT) code ..........EC-SR-50
T
Tachometer ...........................................EL-141, 146
Tail lamp ........................................................EL-100
TCM circuit diagram ........................................AT-10
TCM inspection table ......................................AT-41
Temperature control cable and linkage
adjustment ..................................................HA-83
THEFT - Wiring diagram ...............................EL-316
Theft warning system ....................................EL-311
Thermal protector .........................................HA-113
Thermo control amp .......................................HA-80
Thermostat ..........................................LC-11, 23, 34
Third link (front susp.) .....................................FA-29
Three way catalyst ............EC-QG-258, EC-SR-246
Three way catalyst precautions.........................GI-6
Throttle position sensor
(TPS) .............................EC-QG-125, EC-SR-137
Throttle position sensor
adjustment .........................EC-QG-72, EC-SR-84
Throttle position switch ...............EC-SR-271, AT-85
Tightening torque of standard bolts.................GI-50
Time control system ......................................EL-306
Timing belt....................................................EM-131
Timing chain.............................................EM-19, 75
Tire rotation ....................................................MA-53
Tire size ...........................................................GI-45
Torque converter installation .........................AT-117
Torque convertor clutch solenoid valve...........AT-69
Tow truck towing ..............................................GI-46
Towing point.....................................................GI-49
TP/SW - Wiring diagram ........................EC-SR-273
TPS - Wiring diagram .......EC-QG-128, EC-SR-140
Transmission case (M/T) ................................MT-39Transverse link (front) .....................................FA-32
Trim .................................................................BT-18
Triple pressure switch ....................................HA-79
Trouble diagnoses ...........................................GI-35
Trunk lid ............................................................BT-7
Trunk lid opener - See Trunk lid .......................BT-7
Trunk room lamp...................................EL-130, 131
Trunk room trim...............................................BT-28
Turbocharger........................................EM-156, 201
Turbocharger precautions..................................GI-6
TURN - Wiring diagram.................................EL-118
Turn signal lamp............................................EL-117
Two trip detection logic .........EC-QG-36, EC-SR-48
U
Upper link (front susp.) ...................................FA-29
V
Vacuum hose (brake system).........................BR-20
Vacuum hose drawing (Engine
control) ............EC-QG-19, EC-SR-21, EC-CD-13
Valve clearance .............................EM-40, 179, 191
Valve guide..............EM-36, 93, 142, 180, 189, 197
Valve lifter ..............................EM-40, 145, 179, 198
Valve seat................EM-38, 95, 143, 182, 190, 198
Valve spring.............EM-39, 96, 145, 179, 189, 197
Vehicle identification number...........................GI-43
Vehicle speed sensor
(VSS) ..........EC-QG-267, EC-SR-255, EC-CD-70
Viscosity number (SAE) .................................MA-17
VSS - Wiring
diagram .......EC-QG-269, EC-SR-257, EC-CD-71
W
WARN - Wiring diagram ...............................EL-167
Warning buzzer .............................................EL-180
Warning chime ..............................................EL-180
Warning lamps ..............................................EL-165
Washer, front .................................................EL-186
Washer, rear..................................................EL-193
Water cock control rod adjustment ................HA-82
Water pump ........................................LC-10, 22, 33
Water temperature gauge .....................EL-141, 146
Weatherstrip - See Exterior ............................BT-31
Wheel alignment (front) ..................................FA-35
Wheel alignment (rear).....................................RA-6
Wheel balance ...............................................MA-53
Wheel bearing (front axle) ....................FA-6, 12, 35
Wheel bearing (rear) ........................................RA-5
Wheel hub (front) ............................................FA-12
Wheel hub (rear) ..............................................RA-7
Wheel sensors (ABS) .....................................BR-53
Wheel size .......................................................GI-45
Wheelbase (Dimensions) ................................GI-45
ALPHABETICAL INDEX
IDX-7

Rear Axle and Rear Suspension Parts
Check axle and suspension parts for excessive play, wear or
damage.
lShake each rear wheel to check for excessive play.
lRetighten all nuts and bolts to the specified torque.
Tightening torque:
Refer to REAR SUSPENSION (RA-9).
lCheck shock absorber for oil leakage or other damage.
Rear Wheel Bearing
lCheck axial end play.
Axial end play:
0.00 mm (0.0000 in)
lCheck that wheel hub bearings operate smoothly.
lCheck tightening torque of wheel bearing lock nut.
: 187 - 255 N´m (19 - 26 kg-m, 138 - 188 ft-lb)
lReplace wheel bearing assembly if there is axial end play
or wheel bearing does not turn smoothly.
Refer to REAR AXLE Ð Wheel Hub (RA-7).
SMA525A
NRA005
SMA113
SRA690A
ON-VEHICLE SERVICE
RA-5

Removal and Installation
CAUTION:
lBefore removing the rear suspension assembly, discon-
nect the ABS wheel sensor and headlamp leveling sen-
sor from the assembly. Failure to do so may result in
damage to the sensor wires and the sensor becoming
inoperative.
lRemove suspension assembly.
1. Disconnect parking brake cable from caliper and remove
brake caliper and rotor.
Suspend caliper assembly with wire so as not to stretch
brake hose.
Be careful not to depress brake pedal, or piston will pop out.
Make sure brake hose is not twisted.
2. Using a transmission jack, raise torsion beam a little, and
remove nuts and bolts from the trailing arm, shock absorber
assembly (lower side) and lateral link.
3. Lower transmission jack, and remove suspension.
4. Remove shock absorber assembly.
lInstall suspension assembly.
CAUTION:
Refill with new brake fluid ªDOT 4º.
Never reuse drained brake fluid.
lAfter installation of the suspension assembly the head-
lamp leveling sensor has to be recalibrated. Refer to EL
section (models equipped with xenon headlamps only).
1. Attach torsion beam, at trailing arm and lateral link, to
vehicle. Do not tighten bolts at this time.
2. Using a transmission jack, place lateral link and control rod
horizontally against torsion beam. Tighten lateral link on
vehicle.
3. Attach shock absorber assembly to vehicle. Then tighten the
lower side of shock absorber assembly.
4. Lower torsion beam to fully extended position. Remove
transmission jack and tighten torsion beam, at trailing arm, to
specified torque.Refer to RA-9.
5. Install ABS-wheel sensor.
SRA695A
NRA016
SRA697A
SRA698A
REAR SUSPENSION
RA-10