1999 NISSAN PRIMERA set clock

pA
CHECK INJECTION TIMING.
1. Set No. 1 piston at TDC on its com-
pression stroke.
TDC: Without painted mark
2. Remove injection tubes and air
bleeder on the back of injection
pump.
3. Set dial gauge so its indicator points
to somewhere between 1.0 and 2.0
mm (0.039 and 0.079 in) on the
scale.
4. Turn crankshaft 2 turns clockwise
and check that dial gauge indicates
the same value again.
5. Turn crankshaft counterclockwise
about 100 degrees, then turn crank-
shaft slowly clockwise, and set dial
gauge indicator to 0 mm at the posi-
tion it stops.
6. Turn crankshaft clockwise and set it
at plunger lift timing mark using the
mark on the crankshaft pulley.
plunger lift timing mark: Yellow
painted mark
7. Read plunger lift.
Plunger lift:
0.89   0.08 mm (0.0350   0.0031
in) at plunger lift timing mark
lWhen repeating the checking,
start with step 5.
NG
EOK
Bleed air from fuel sys-
tem.
After this inspection,
unnecessary diagnostic
trouble code No. might
be displayed.
Erase the stored
memory in ECM.
Refer to ªON BOARD
DIAGNOSTIC SYSTEM
DESCRIPTIONº.
OK
INSPECTION END
Adjusting
1. If plunger lift is not within the speci-
fied value, adjust by turning injec-
tion pump.
lIf indication is smaller than the
specified value, turn pump body
away from engine.
lIf indication is larger than the
specified value, turn pump body
towards engine.
2. Tighten injection pump securing
bolts and nuts.
Nut:
: 20-25N´m
(2.0 - 2.6 kg-m, 15 - 18 ft-lb)
Bolt:
: 25-35N´m
(2.6 - 3.6 kg-m, 18 - 26 ft-lb)
3. Remove dial gauge and install air
bleeder with new washer.
4. Install injection tubes.
Flare nut:
: 14-20N´m
(1.4 - 2.0 kg-m, 10 - 15 ft-lb)
5. Bleed air from fuel system.
Refer to ªWater Draining, Fuel Filter
Check and Replacementº of
ªENGINE MAINTENANCEº in MA
section.
EGo to
SEF661S
SEF655S
Plunger lift timing mark
(Yellow painted mark)
TDC (Without painted mark)
SEF662S
Increase
Decrease
SEF657S
H
H
H
TROUBLE DIAGNOSIS Ð Basic InspectionCD20T
Basic Inspection (Cont'd)
EC-38

9 ADJUST THROTTLE POSITION SENSOR IDLE POSITION
Without CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Turn throttle position sensor body clockwise or counterclockwise until the voltage between ECM terminal 92 and ground
becomes 0.35 to 0.65V.
SEF964W
3. Tighten the throttle position sensor fixing bolts.
©GO TO 10.
10 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi-
tion memory will not be reset correctly.
1. Start engine and warm it up to normal operating temperature.
2. Stop engine. (Turn ignition switch ªOFFº.)
3. Turn ignition switch ªONº and wait at least 5 seconds.
SEF864V
4. Turn ignition switch ªOFFº and wait at least 9 seconds.
5. Repeat steps 4 and 6, 20 times.
©GO TO 11.
11 CHECK (1ST TRIP) DTC
1. Start engine and warm it up to normal operating temperature.
2. Rev (2,000 to 3,000 rpm) two or three times.
3. Make sure no (1st trip) DTC is displayed with CONSULT-II GST or Diagnostic Test Mode II (Self-diagnostic Results).
OK or NG
OK©GO TO 13.
NG©GO TO 12.
12 REPAIR MALFUNCTION
Repair or replace components as necessary according to corresponding ªDiagnostic Procedureº.
©GO TO 11.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG16I18DE
Basic Inspection (Cont'd)
EC-75

9 ADJUST THROTTLE POSITION SENSOR IDLE POSITION
Without CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Turn throttle position sensor body clockwise or counterclockwise until the voltage between ECM terminal 92 and ground becomes
0.35 to 0.65 V.
SEF964W3. Tighten the throttle position sensor fixing bolts.
©GO TO 10.
10 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cold, the throttle position sensor idle position memory will
not reset correctly.
1. Start engine and warm it up to normal operating temperature.
2. Stop engine. (Turn ignition switch ªOFFº.)
3. Turn ignition switch ªONº and wait at least 5 seconds.
SEF864V4. Turn ignition switch ªOFFº and wait at least 9 seconds.
5. Repeat steps 4 and 6, 20 times.
©GO TO 11.
11 CHECK (1ST TRIP) DTC
1. Start engine and warm it up to normal operating temperature.
2. Rev (2,000 to 3,000 rpm) two or three times.
3. Make sure no (1st trip) DTC is displayed with CONSULT-II, GST or Diagnostic Test Mode II (Self-diagnostic Result).
OK or NG
OK©GO TO 13.
NG©GO TO 12.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONSR20DE
Basic Inspection (Cont'd)
EC-87

HEADLAMP - HEADLAMP AIMING CONTROL
(MANUAL) -................................................................. 87
Wiring Diagram - H/AIM - ........................................ 87
HEADLAMP - HEADLAMP AIMING CONTROL
(AUTO) -....................................................................... 91
System Description .................................................. 91
Initialisation .............................................................. 91
Component Parts and Harness ............................... 92
Wiring Diagram - H/AIM - ........................................ 93
Trouble Diagnosis .................................................... 95
Removal and Installation ......................................... 99
PARKING, LICENSE AND TAIL LAMPS.................. 100
Wiring Diagram - TAIL/L - ...................................... 100
STOP LAMP.............................................................. 104
Wiring Diagram - STOP - ...................................... 104
BACK-UP LAMP........................................................ 107
Wiring Diagram - BACK/L - ................................... 107
FRONT FOG LAMP.................................................... 110
Wiring Diagram - F/FOG - ...................................... 110
Aiming Adjustment .................................................. 111
Bulb Specifications ................................................. 111
REAR FOG LAMP...................................................... 112
Wiring Diagram - R/FOG -...................................... 112
TURN SIGNAL AND HAZARD WARNING LAMPS.. 117
Schematic ............................................................... 117
Wiring Diagram - TURN - ....................................... 118
Trouble Diagnoses................................................. 123
ILLUMINATION.......................................................... 124
Schematic .............................................................. 124
Wiring Diagram - ILL - ........................................... 125
INTERIOR, SPOT, VANITY MIRROR AND
LUGGAGE ROOM LAMPS....................................... 130
System Description ................................................ 130
Schematic .............................................................. 131
Wiring Diagram - INT/L - ....................................... 132
BULB SPECIFICATIONS.......................................... 137
Headlamp............................................................... 137
Exterior Lamp ........................................................ 137
Interior Lamp.......................................................... 137
METER AND GAUGES............................................. 138
System Description ................................................ 138
Combination Meter ................................................ 139
Wiring Diagram - METER -/MODELS BEFORE
VIN - P11U0548750............................................... 141
Schematic .............................................................. 144
Wiring Diagram - METER -/M/T MODELS
AFTER VIN - P11U0548750.................................. 146
Wiring Diagram - METER -/CVT MODELS
AFTER VIN - P11U0548750.................................. 149
Combination Meter Self-Diagnosis ........................ 152
Trouble Diagnoses (Models before VIN -
P11U0548750) ....................................................... 155
Trouble Diagnoses (Models after VIN -
P11U0548750) ....................................................... 159
Fuel Level Sensor Unit Check............................... 164
QG & SR Engine Models ...................................... 164CD20T Engine Models .......................................... 164
Thermal Transmitter Check ................................... 164
WARNING LAMPS.................................................... 165
Warning Lamps/Schematic .................................... 165
Wiring Diagram - WARN - ..................................... 167
Electrical Components Inspection ......................... 179
WARNING CHIME..................................................... 180
System Description ................................................ 180
Wiring Diagram - CHIME - .................................... 181
Trouble Diagnoses................................................. 183
Electrical Components Inspection ......................... 185
FRONT WIPER AND WASHER................................ 186
System Description ................................................ 186
Wiring Diagram - WIPER - .................................... 188
Removal and Installation ....................................... 190
Front Washer Nozzle Adjustment .......................... 192
Front Washer Tube Layout .................................... 192
REAR WIPER AND WASHER.................................. 193
System Description ................................................ 193
Wiring Diagram - WIP/R -...................................... 195
Removal and Installation ....................................... 197
Washer Nozzle Adjustment ................................... 197
Washer Tube Layout ............................................. 199
Check Valve ........................................................... 199
HEADLAMP WASHER.............................................. 200
Wiring Diagram - HLC - ......................................... 200
Washer Tube Layout ............................................. 202
Check Valve ........................................................... 202
HORN, CIGARETTE LIGHTER AND CLOCK.......... 203
Wiring Diagram - HORN - ..................................... 203
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER............................................... 207
System Description ................................................ 207
Schematic .............................................................. 208
Wiring Diagram - DEF - ......................................... 209
Trouble Diagnoses................................................. 212
Electrical Components Inspection ......................... 213
Filament Check ...................................................... 213
Filament Repair ..................................................... 214
AUDIO........................................................................ 216
Anti-theft System ................................................... 216
Speed Dependent Volume Control ........................ 217
Personal Audio Settings ........................................ 217
Schematic .............................................................. 218
Wiring Diagram - AUDIO - ..................................... 219
Trouble Diagnoses................................................. 226
Inspection............................................................... 228
AUDIO ANTENNA..................................................... 229
Location of Antenna ............................................... 229
ELECTRIC SUNROOF.............................................. 230
Wiring Diagram - SROOF - ................................... 230
POWER DOOR MIRROR.......................................... 231
Wiring Diagram - MIRROR - ................................. 231
POWER SEAT........................................................... 233
Power Seat/Wiring Diagram - SEAT - ................... 233
HEATED SEAT.......................................................... 234
EL-2

Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine
compartment side without removing the headlamp body.

Grasp only the plastic base when handling the bulb.
Never touch the glass envelope.
1. Disconnect the battery cable.
2. Turn the bulb retaining ring counterclockwise until it is free
from the headlamp reflector, and then remove it.
3. Disconnect the harness connector from the back side of the
bulb.
4. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
5. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long
period of time. Dust, moisture, smoke, etc. entering head-
lamp body may affect the performance of the headlamp.
Remove headlamp bulb from the headlamp reflector just
before a replacement bulb is installed.
Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should
be in good repair, calibrated and operated in accordance with
respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in driver’s position).
CAUTION:
Be sure aiming switch is set to“0”when performing aiming
adjustment on vehicles equipped with headlamp aiming
control.
SEL995K Rubber
capOpenBulb cover
Lock
Push
to
remove
SEL466V
HEADLAMP (without Daytime Light System)—Conventional Type—
EL-70

InspectionNCEM0013Check for cracks and excessive wear at roller links. Replace
if necessary.
InstallationNCEM00141. Install crankshaft sprocket on crankshaft.
IMake sure mating marks on crankshaft sprocket face front
of engine.
2. Position crankshaft so that No. 1 piston is at TDC and key way
is at 12 o'clock.
3. Install slack side timing chain guide and timing chain tension
guide.
4. Install timing chain on crankshaft sprocket.
ISet timing chain by aligning its mating mark with that on
the crankshaft sprocket.
IMake sure sprocket's mating mark faces engine front.
SEM885F Crack
Wear
SEM886F Crankshaft sprocket
Crankshaft
side
Engine front
Mating mark
SEM890F Crankshaft key
No. 1 piston at TDC
SEM891F Timing chain
tension guide Slack side
timing chain
guide
SEM892F Crankshaft sprocket
Timing chain
Mating mark (different colour)
TIMING CHAINQG
Inspection
EM-24

24. Remove timing chain guides.
25. Remove camshaft sprockets.
IFor retiming, apply paint mark to timing chain matched
with mating marks of camshaft sprockets.
26. Remove timing chain and crankshaft sprocket.
InspectionNLEM0127Check for cracks and excessive wear at roller links. Replace
chain if necessary.
InstallationNLEM01281. Install crankshaft sprocket on crankshaft.
IMake sure mating marks on crankshaft sprocket face front
of engine.
2. Position crankshaft so that No. 1 piston is set at TDC and key
way is at 12 oclock. Fit timing chain on crankshaft sprocket,
aligning the mating marks.
SEM982CA
SEM034G
SEM984C
SEM470E Engine
frontCrankshaft
side
Crankshaft sprocket
SEM985C
TIMING CHAINSR20DE
Removal (Cont'd)
EM-79

4. Set No. 1 cylinder at TDC on its compression stroke. (TDC is
indicated by crankshaft pulley notch without painted mark.)
5. Remove starter motor, and install ring gear stopper using
mounting bolt holes.
6. Remove crank pulley bolt.
7. Remove crank pulley using puller.
Be sure to securely attach puller jaws. Attach jaws only to
the rear side of pulley.
8. Remove lower belt cover.
9. Remove timing belt.
(1) Loosen tensioner pulley bolt, turn tensioner pulley counter-
clockwise then tighten bolt.
(2) Remove camshaft sprocket plate.
(3) Remove idler pulley.
(4) Remove timing belt with crankshaft sprocket.
CAUTION:
Do not allow any magnetic materials to contact crankshaft
sprocket.
(5) Remove tensioner pulley and return spring.
SEM369F
SEM681D
SEM520D LoosenTighten
SEM515D
SMA398A
TIMING BELTCD20T
Camshaft Timing Belt (Cont'd)
EM-132